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en:software:devices:oopos3 [2017/01/09 17:36] – [3.14. MOVIMENTAZIONE] qem103 | en:software:devices:oopos3 [2020/07/13 14:59] (current) – qem103 | ||
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+ | ====== DEVICE OOPOS3 ====== | ||
+ | |||
+ | |||
+ | ====== - Introduction ====== | ||
+ | |||
+ | The OOPOS3 device can control the location of an axis moved basically from digital controls of forward, backward and slow; the location of the axis is acquired via a bi-directional transducer.\\ | ||
+ | The movement commands can be sent directly to the motor in AC via contactors, or be sent to an inverter.\\ | ||
+ | The OOPOS3 device includes all functions necessary for the implementation of ON/OFF placements, in addition to special functions such as automatic recalculation of inertia, the mechanical backlash recovery management, managing the slowdown is proportional to the speed and a complete search of presets to synchronize the actual position of the axis with the internal value of the device. | ||
+ | |||
+ | {{ : | ||
+ | |||
+ | |||
+ | ===== - Installation ===== | ||
+ | |||
+ | ==== - DEVICE DECLARATION IN THE CONFIGURATION FILE (.CNF) ==== | ||
+ | |||
+ | In the configuration file (.CNF), the BUS section must be declared so that you have the hardware resources required for the implementation of the OOPOS3 device.\\ | ||
+ | There must be at least a bi-directional meter. The device can also use an interrupt input and a line for preset search functions.\\ | ||
+ | In the INTDEVICE section of the .CNF file must be add the following definition: | ||
+ | |||
+ | ^:info:^It is necessary that each definition are present on the same line. In case you do not want to assign a resource, for example OutFre, You must always enter in the appropriate field the string X.X.^ | ||
+ | |||
+ | <code QCL> | ||
+ | ; | ||
+ | ; Internal device declaration | ||
+ | ; | ||
+ | INTDEVICE | ||
+ | <device name> OOPOS3 TCamp IQCTL ILine IAZero OutAva OutInd OutDir OutMov OutRal OutFre | ||
+ | </ | ||
+ | where: | ||
+ | |<device name> | ||
+ | |OOPOS3|Keyword that identifies the on/off positioner device.| | ||
+ | |TCamp|Sampling time device (1÷255 ms).| | ||
+ | |IQCTL|Bidirectional incremental counter address.| | ||
+ | |ILine|Interrupt line dedicated to the zero pulse.| | ||
+ | |IAZero|Input to enable the capture of zero-pulse.| | ||
+ | |OutAva|Address of output used as forward output.| | ||
+ | |OutInd|Address of output used as backward output.| | ||
+ | |OutDir|Address of output used as direction output.| | ||
+ | |OutMov|Address of output used as motion output.| | ||
+ | |OutRal|Address of output used as slowdown output.| | ||
+ | |OutFre|Address of output used as brake output.| | ||
+ | |||
+ | === - Example === | ||
+ | |||
+ | <code QCL> | ||
+ | ; | ||
+ | ; Internal device declaration | ||
+ | ; | ||
+ | INTDEVICE | ||
+ | Axis OOPOS3 0004 2.CNT01 1 2.IN01 2.OUT01 2.OUT02 X.X X.X 2.OUT3 X.X | ||
+ | </ | ||
+ | |||
+ | |||
+ | ===== - Operation ===== | ||
+ | |||
+ | ==== - GETTING STARTED ON ON/OFF POSITIONING ==== | ||
+ | |||
+ | The digital outputs for managing the placement are enable/ | ||
+ | The ON/OFF positioning can executed in both directions (forward/ | ||
+ | |||
+ | === - Retrieving backlash === | ||
+ | |||
+ | The accuracy with which was built the mechanics is critical to the outcome of the placements. It is impossible to find, on the placements, the precision of the motion of bodies if the moving parts have loose backlash of the tenth. Also on placements of vertical axes very heavy (for example a press or vertical cutter), the inertia of movement upwards is less than the inertia of movement down.\\ | ||
+ | In these and other situations implementation of recovery backlash in positioning significantly improves accuracy. | ||
+ | |||
+ | ^:info:^The positioning is always concluded in the same direction. For example, whereas placements with recovery forward backlash (see Picture 1), for both forward and reverse positioning, | ||
+ | |||
+ | |Picture 1: positioning diagram with recovery backlash.| | ||
+ | |{{: | ||
+ | |||
+ | ==== - FORWARD POSITIONING WITHOUT RECOVERY BACKLASH ==== | ||
+ | |||
+ | In the Picture 2 Describes the various stages of a ON/OFF placement forward without the implementation of recovery backlash.\\ | ||
+ | The excitement of moving outputs (in this casa the forward output) moving the axis; increasing the count acquired and the appropriate device parameters involve the activation of several resignations to motion management, up to the end of placement and the activation of tolerance output (positioning report concluded correctly). | ||
+ | |||
+ | |Picture 2: forward positioning without the recovery backlash.| | ||
+ | |{{: | ||
+ | |||
+ | === - Initial conditions === | ||
+ | |||
+ | * The axis is stopped (//st_still = 1//). | ||
+ | * The count is reset to zero (//posit = 0//). | ||
+ | * All outputs are disable (with the exception of brake output). | ||
+ | * You have set both the share placement (// | ||
+ | |||
+ | === - Phase 1 === | ||
+ | |||
+ | * The OOPOS3 device receives the command of //START// positioning. | ||
+ | * Brake output disabled (//st_brake = 0//). | ||
+ | * The advance brake output timer is set to the value defined in the //tbrake// parameter. | ||
+ | |||
+ | === - Phase 2 === | ||
+ | |||
+ | * Terminates the advance brake output timer. | ||
+ | * It's enabled the forward output (// | ||
+ | * The axis begins the movement (vel) and the counter (posit) increases. | ||
+ | * After an acceleration ramp (defined from mechanical inertia or in any acceleration values set in the inverter), axis speed is constant. | ||
+ | |||
+ | === - Phase 3 === | ||
+ | |||
+ | * Positioning reaches the deceleration range (//setpos - slowpos//). | ||
+ | * The forward output is disable (// | ||
+ | * The slowdown timer is set to the value defined by the parameter // | ||
+ | * When the timer of slowdown is half the value set, activates the slowdown output (// | ||
+ | |||
+ | === - Phase 4 === | ||
+ | |||
+ | * Ends the slowdown timer. | ||
+ | * Is enabled the forward output (// | ||
+ | * The axis moving with slow speed. | ||
+ | |||
+ | === - Phase 5 === | ||
+ | |||
+ | * The brake output is enable (//st_brake = 1//). | ||
+ | * The placement reached the inertial range (//setpos - iner[ninert]// | ||
+ | * The forward (// | ||
+ | * The delay timer tolerance is set to the //toldly// value and start counting. | ||
+ | * The axis keeps moving because of its inertia (variable according to its weight, speed, friction). | ||
+ | |||
+ | === - Phase 6 === | ||
+ | |||
+ | * The axis stops. | ||
+ | * It is important that the axle ends the movement before the end of the timer to delay tolerance. | ||
+ | |||
+ | === - Phase 7 === | ||
+ | |||
+ | * Terminates the delay tolerance timer. | ||
+ | * If enabled, runs the recalculation of inertia. | ||
+ | * If the placement ends in tolerance, is enable the out of tolerance (//st_toll =1//). | ||
+ | |||
+ | ==== - FORWARD POSITIONING WITH RECOVERY BACKLASH IN BACKWARD DIRECTION ==== | ||
+ | |||
+ | In the Picture 3 describes the various stages of a ON/OFF forward placement with the implementation of recovery backlash in backward direction.\\ | ||
+ | The activation of (forward / backward) outputs moving the axis; the increasing of the count acquired and the appropriate device parameters involve the activation of other outputs to the motion management, up to the end of placement and activation of the output of tolerance (positioning report concluded correctly). | ||
+ | |||
+ | |Picture 3: forward positioning with backward recovery backlash.| | ||
+ | |{{: | ||
+ | |||
+ | === - Premise === | ||
+ | |||
+ | For complete understanding of this description you should have read the previous paragraph ([[#FORWARD POSITIONING WITHOUT RECOVERY BACKLASH]]). | ||
+ | |||
+ | === - Initial conditions === | ||
+ | |||
+ | * The axis moves at the speed of positioning. | ||
+ | * Count greater than zero. | ||
+ | * All disable outputs except the forward output. | ||
+ | |||
+ | === - Phase 1 === | ||
+ | |||
+ | * The count reaches the deceleration range for recovery overquota backlash (//setpos// + //overpos// - // | ||
+ | * The forward output is disabled (// | ||
+ | * The slowdown is set to the value of the //slowdly// parameter. | ||
+ | |||
+ | === - Phase 2 === | ||
+ | |||
+ | * Terminates the timer advance unlock brake. | ||
+ | * It's enabled the forward output (// | ||
+ | |||
+ | === - Phase 3 === | ||
+ | |||
+ | * Terminates the slowdown timer. | ||
+ | * It's enabled the forward output (// | ||
+ | * The axis moves at low speed. | ||
+ | |||
+ | === - Phase 4 === | ||
+ | |||
+ | * Positioning reaches the inertial range (//setpos// + //overpos// + // | ||
+ | * The forward (// | ||
+ | * The reverse timer is set to the value of //tinv//. | ||
+ | |||
+ | === - Phase 5 === | ||
+ | |||
+ | * Terminates the reverse timer. | ||
+ | * The placement resumes in the backward direction. | ||
+ | |||
+ | === - Phases 6÷8 === | ||
+ | |||
+ | * Normal positioning phases as described above. | ||
+ | |||
+ | ==== - HARDWARE CONNECTION ==== | ||
+ | |||
+ | The OOPOS3 device needs some necessary hardware resources, as a bidirectional counter input (CNTxx) and the digital outputs. | ||
+ | |||
+ | ==== - CHECK THE OPERATION OF THE COUNTER RESOURCE ==== | ||
+ | |||
+ | The following procedure is used to test the counter input. | ||
+ | * Initialize the device axis with the INIT command. | ||
+ | <code QCL> | ||
+ | INIT Axis | ||
+ | </ | ||
+ | * Checking the st_init state activation. | ||
+ | <code QCL> | ||
+ | WAIT Axis: | ||
+ | </ | ||
+ | * Enter the resolution of the transducer to 1. | ||
+ | <code QCL> | ||
+ | Axis: | ||
+ | Axis:pulse = 4000 | ||
+ | </ | ||
+ | * Reset the value of posit parameter. | ||
+ | <code QCL> | ||
+ | Axis:posit = 0 | ||
+ | </ | ||
+ | * Move forward one complete revolution axis turning the encoder: verify that the value of the variable Axis:posit It is good and matches the number of pulses/Rev encoder. | ||
+ | * If the value of Axis:posit is negative, swap the phases of the encoder or give a //CNTREV//. | ||
+ | * If the value of Axis:posit remains to zero, check the electrical connections or the // | ||
+ | |||
+ | ==== - CHECK THE OPERATION OF THE DIGITAL OUTPUTS ==== | ||
+ | |||
+ | ^: | ||
+ | |||
+ | The following procedure is used to verify the operation of the digital outputs of forward, backward and slowdown moving the axis with the manual commands of the device.\\ | ||
+ | To continue, verify that the Axis device is initialized and with the correct encoder resolution. | ||
+ | * Set the maximum value the software limits of the device in order to enable its movement. Insert the 999999 value in the //maxpos// parameter and the -999999 in the //minpos// parameter. | ||
+ | <code QCL> | ||
+ | Axis:maxpos = 999999 | ||
+ | Axis:minpos = -999999 | ||
+ | </ | ||
+ | * Give the //MANFFW// command to active only the forward output. | ||
+ | <code QCL> | ||
+ | MANFFW Axis | ||
+ | </ | ||
+ | * To verify the correct execution of the command, check that the // | ||
+ | <code QCL> | ||
+ | WAIT NOT Axis: | ||
+ | </ | ||
+ | * Check that the axis moves forward and that the count showed in // | ||
+ | <code QCL> | ||
+ | STOP Axis | ||
+ | </ | ||
+ | * If the forward output, for example is correspondent to the 2.OUT01 resource, don't enable, check the electrical connection. | ||
+ | * Dare il comando //MANFBW// per eccitare la sola uscita d' | ||
+ | <code QCL> | ||
+ | MANFBW Axis | ||
+ | </ | ||
+ | * To verify the correct execution of the command, check that the // | ||
+ | <code QCL> | ||
+ | WAIT NOT Axis: | ||
+ | </ | ||
+ | * Check that the axis moves Back and that the count showed in // | ||
+ | <code QCL> | ||
+ | STOP Axis | ||
+ | </ | ||
+ | * If the backward output, for example corrispondent at the //2.OUT02// resource, does not turn on, check the electrical connection. | ||
+ | * Give the MANSFW command to enable the forward and slowdown outputs. | ||
+ | <code QCL> | ||
+ | MANSFW Axis | ||
+ | </ | ||
+ | * To verify the correct execution of the command, check that the // | ||
+ | <code QCL> | ||
+ | WAIT NOT Axis: | ||
+ | </ | ||
+ | * Check that the axis moving forward at the lower speed than the previous and the showed counter in // | ||
+ | <code QCL> | ||
+ | STOP Axis | ||
+ | </ | ||
+ | * If the slowdown output, for example corrispondent at the //2.OUT03// resource, does not turn on, check the electrical connection. | ||
+ | |||
+ | ==== - AXIS RESOLUTION PARAMETER SETTING ==== | ||
+ | |||
+ | The OOPOS3 device acquires the position of via bidirectional transmitter signals; these signals are used by an internal counter. In general, this counter does not express, directly the position of the axis in the unit of measure required by the application. The device does not have within it the // | ||
+ | |||
+ | === - Definitions: | ||
+ | |||
+ | 1) The //measure// parameter is inserted in units without decimal points (for example 100.0 mm are inserted 1000 tenths of a millimeter). | ||
+ | 2) The //pulse// parameter is inserted in bits encoder x 4 (for example if used an encoder with 1024 pulses/Rev, is inserted 4096, If the measure parameter is calculated on an encoder turn). | ||
+ | |||
+ | === - Example: === | ||
+ | |||
+ | You have to control a rotating table that have the accuracy of 0,1° with an encoder with 1024 pulses/Rev mounted directly; you will set the following values:\\ | ||
+ | Axis: | ||
+ | Axis:pulse = 4096\\ | ||
+ | Axis:decpt = 1 | ||
+ | |||
+ | For execute the positioning to 14.6 degrees you need to enter:\\ | ||
+ | Axis:setpos = 146 | ||
+ | |||
+ | ==== - BASIC SETTINGS ==== | ||
+ | |||
+ | To run properly the OOPOS3 device, it's must enter a few basic parameters. | ||
+ | * Determining software limits to be introduced in the parameters //maxpos// e //minpos//. | ||
+ | <code QCL> | ||
+ | Axis:minpos = xxx (xxx = minimum axis value expressed in Um). | ||
+ | Axis:maxpos = yyy (yyy = maximum axis value expressed in Um). | ||
+ | </ | ||
+ | * If using a two speed system, set the required space to the axis to switch from high speed to slow speed at the enabled of slowdown output; insert the data in the //slowpos// parameter. | ||
+ | <code QCL> | ||
+ | Axis: | ||
+ | </ | ||
+ | * Set the motion output disable time when the axis enters in the deceleration range so the slowing output activation does not cause electrical failure; insert the data in the //slowdly// parameter. | ||
+ | <code QCL> | ||
+ | Axis: | ||
+ | </ | ||
+ | * Set the tolerance limits to be obtained when placing in the //tollp// and //tolln// parameters. As a first approach, introducing the higher values at precisions requests. | ||
+ | <code QCL> | ||
+ | Axis:tollp = tpx (tpx = positive tolerance value expressed in Um/10). | ||
+ | Axis:tolln = tnx (tpn = negative tolerance value expressed in Um/10). | ||
+ | </ | ||
+ | * Set the reverse time axis in tinv parameter. | ||
+ | <code QCL> | ||
+ | Axis:tinv = inversion time expressed in s/100 | ||
+ | </ | ||
+ | * Consider a single inertia range for all axis; set the //ninert// parameter to " | ||
+ | <code QCL> | ||
+ | Axis:ninert = 1 | ||
+ | </ | ||
+ | * Enable recalculation of inertia when the placement ends out of tolerance; set the inertmode parameter to " | ||
+ | <code QCL> | ||
+ | Axis: | ||
+ | </ | ||
+ | * Set the time delay tolerance, considering the time it takes for the axis to decelerate to a stop; set the //toldly// parameter. | ||
+ | <code QCL> | ||
+ | Axis:toldly = tdly (tdly = activation time delay tolerance expressed in ms). | ||
+ | </ | ||
+ | |||
+ | ==== - THE SLOWDOWN ==== | ||
+ | |||
+ | === - Introduction === | ||
+ | |||
+ | In the ON/OFF placements the space of slowdown should be long enough to bring the axis at the slow speed (of end placement), which enter the inertial range and conclude your placement in tolerance. It is essential that the speed at the time of entry in the inertial range is always equal, so that inertia is repetitive and continuous recalculations are avoided that would cause an inaccuracy in positioning. | ||
+ | |||
+ | Slowdown quota is too long: This allows the axis to end positioning by moving the slow speed, but is maintained for too much space, extending considerably the time of positioning. | ||
+ | |||
+ | {{: | ||
+ | |||
+ | Slowdown quota is too short: the axis approaches at the quota with a speed too high to allow the mechanical rapid stop; the succession of the system compromises the placement, stopping the axle out of the tolerance range set. | ||
+ | |||
+ | {{: | ||
+ | |||
+ | In some cases the OOPOS3 device must manage the axis where positioning speed is variable. For this reason the OOPOS3 device has a system of automatic calculation of the slowdown quotaq, so the speed of end placement and the inertia value are repetitive, regardless of the speed of the axis.\\ | ||
+ | The OOPOS3 device has two methods (selected by the // | ||
+ | * With // | ||
+ | * With // | ||
+ | |||
+ | === - Setting of the speed variable === | ||
+ | |||
+ | To calculate the slowdown value you need setting to acquire the axis speed.\\ | ||
+ | The unit of speed is in function of the following variables: | ||
+ | * unitvel | ||
+ | * decpt | ||
+ | |||
+ | === - Unitvel parameter === | ||
+ | |||
+ | Defines if the speed values are expressed in Um at the minute (// | ||
+ | |||
+ | === - Decpt parameter === | ||
+ | |||
+ | Whether to set the values of speed in multiples of the fundamental units Um. For example, if the fundamental unit of measure Um=mm, and unitvel=1 you get the speed indicator in the vel variable: | ||
+ | * with //decpt// = 0 in mm/s | ||
+ | * with //decpt// = 1 in cm/s | ||
+ | * with //decpt// = 2 in dm/s | ||
+ | * with //decpt// = 3 in m/s | ||
+ | |||
+ | === - Maximum speed calculating === | ||
+ | |||
+ | **Theoretical method**\\ | ||
+ | You have to apply the formula:\\ | ||
+ | Speed = Frequency * ....\\ | ||
+ | **Pratical method**\\ | ||
+ | It's based on the speed reading detected by the device in the //vel// parameter giving the drive a known voltage. If driving permits, provide the maximum working voltage axis and then read the value in the //vel// parameter; if you provided a lower voltage, the maximum speed will be proportional to the voltage supplied. | ||
+ | |||
+ | Enter the value of the maximum speed detected in //maxvel// parameter. | ||
+ | |||
+ | === - Proportional to the speed slowdown === | ||
+ | |||
+ | The device calculates the slowdown based on the formula:\\ | ||
+ | Slowdown = (Maximum slowdown x Speed)/ | ||
+ | |||
+ | ^:info:^The calculation of the slowdown, as evidenced by the chart, one of the two maxslow or minslow limits cannot exceed.^ | ||
+ | |||
+ | {{: | ||
+ | |||
+ | **Where: | ||
+ | Maximum slowdown = corresponds to the //maxslow// variable.\\ | ||
+ | Minimum slowdown = corresponds to the //minslow// variable.\\ | ||
+ | Calculated slowdown = corresponds to the //exeslow// variable.\\ | ||
+ | Maximum speed = corresponds to the //maxvel// variable.\\ | ||
+ | Instantaneous speed = corresponds to the //vel// variable. | ||
+ | |||
+ | === - Proportional slowdown to the square of the speed === | ||
+ | |||
+ | The device auto-calculates the slowdown based on the formula:\\ | ||
+ | Slowdown = (Maximum slowdown x Speed2)/ | ||
+ | |||
+ | {{: | ||
+ | |||
+ | **Where: | ||
+ | Maximum slowdown = corresponds to the //maxslow// variable.\\ | ||
+ | Minimum slowdown = corresponds to the //minslow// variable.\\ | ||
+ | Calculated slowdown = corresponds to the //exeslow// variable.\\ | ||
+ | Maximim speed = corresponds to the //maxvel// variable.\\ | ||
+ | Instantaneous speed = corresponds to the //vel// variable. | ||
+ | |||
+ | ==== - RECALCULATION OF INERTIA ==== | ||
+ | |||
+ | The values of inertia can be introduced directly by the operator or automatically calculated from the device; the mode is chosen with setting the // | ||
+ | The device manage the subdivision of the axis path (between the //minpos// and //maxpos//) in more same bands; the number of bands is defined by the //ninert// parameter. This way you can have inertia as a function of the band within which concludes the positioning. | ||
+ | |||
+ | By setting the //dobiner// = 0 parameter, the device manage a unique inertia value independently of direction of movement (forward or backward).\\ | ||
+ | By setting the //dobiner// = 1 parameter, the device manage two inertia values for each band, one for the forward direction and another for the backward direction. This mode is applicable, for example, when you move the vertical axis.\\ | ||
+ | For storing inertia, are used the //iner01÷ iner08// parameters (in the event that //dobiner// = 0) or the //iner01÷ iner16// parameters (if dobiner = 1): | ||
+ | |||
+ | ^ ^ **dobiner = 0** ^ **dobiner = 1** ^ | ||
+ | | iner01 | ||
+ | | iner02 | ||
+ | | iner03 | ||
+ | | iner04 | ||
+ | | iner05 | ||
+ | | iner06 | ||
+ | | iner07 | ||
+ | | iner08 | ||
+ | | iner09 | ||
+ | | iner10 | ||
+ | | iner11 | ||
+ | | iner12 | ||
+ | | iner13 | ||
+ | | iner14 | ||
+ | | iner15 | ||
+ | | iner16 | ||
+ | |||
+ | By definition, the forward inertia is used only forward in movements (forward output enabled) while, the backward inertia, is used only for backward movements (backward output enabled). | ||
+ | |||
+ | {{: | ||
+ | |||
+ | ==== - MANAGING AUTOMATIC RECALCULATION INERTIA ==== | ||
+ | |||
+ | The calculation of inertias about the various bands can be done automatically by the device; at the end of each placement, the device quantify the value of inertia for use in subsequent placements that will end in the same band.\\ | ||
+ | You can define a set of customizations related to automatic recalculation of inertia. | ||
+ | |||
+ | === - Inertmode === | ||
+ | |||
+ | With the setting of this parameter is used to define when the device execute the recalculating of inertia; there are two methods: | ||
+ | * The recalculation is executed only if the placement ends outside the tolerance range. | ||
+ | * The recalculation is executed at the end of each placement, although it ended in or out of the tolerance range. | ||
+ | |||
+ | === - Toldly === | ||
+ | |||
+ | Automatic recalculation of inertia is executed by OOPOS3 device when ended the activation delay tolerance (// | ||
+ | |||
+ | === - Maxiner === | ||
+ | |||
+ | If the value of the inertia recalculated diverges beyond a certain value from inertia in use, you can have an alert (// | ||
+ | |||
+ | ==== - THE PRESET SEARCH ==== | ||
+ | |||
+ | The preset searchb is a procedure to synchronize the value of the //posit// parameter with the actual position of the axis. Consists to load a value in the counter (previously stored) at the time of acquisition of transducer zero pulse; you can execute the preset search with a transducer without the zero pulse, but you need an input (cam or sensor) by ' | ||
+ | |||
+ | Formerly to the preset search the counter acquired can have any value and the axis can be located anywhere. For execute the upload of preset quota, the axis you must direct to the " | ||
+ | The initial direction of motion is defined by //prsdir// parameter: | ||
+ | //prsdir// = 0 the axis will start getting forward.\\ | ||
+ | //prsdir// = 1 the axis will start getting backward. | ||
+ | |||
+ | ^: | ||
+ | |||
+ | The preset search start is given from the //PRESET// command.\\ | ||
+ | If during the preset search is given again the //PRESET// command, the direction of motion of the axis is reversed, preserving the operation of the preset search direction.\\ | ||
+ | It should be noted that the presets quota (// | ||
+ | |||
+ | === - Mode 0: loading presets with moving procedure === | ||
+ | |||
+ | ^:info:^The zero pulse enable input has a hardware filter which delays the acquisition and so influence the precision of the loading.^ | ||
+ | |||
+ | ^: | ||
+ | |||
+ | The axis towards to the sensor connected to the enable input zero pulse with a normal placement speed. The // | ||
+ | To the disabling of enabling zero-pulse transducer input is loaded the preset quota on the counter (//posit// parameter).\\ | ||
+ | The axis stop, the st_prson state is disabled and the // | ||
+ | |||
+ | |Picture 1: preset load using the only enabling cam.| | ||
+ | |{{: | ||
+ | |||
+ | === - Mode 1: preset load with moving procedure === | ||
+ | |||
+ | The axis towards the sensor connected to input enabling zero-pulse with normal positioning speed. The // | ||
+ | To disable the zero pulse enable input is enabled the reading of the first zero-pulse provided by the transducer and at the time of the acquisition of this signal, is loaded the preset quota in the counter (//posit// parameter).\\ | ||
+ | The axis stops, the // | ||
+ | |||
+ | |Picture 2: loading presets using cam and zero pulse enable transducer.| | ||
+ | |{{: | ||
+ | |||
+ | === - Mode 2: loading with stopped axis === | ||
+ | |||
+ | With this procedure the preset search is not enabled. The command to load the preset quota is provided by the activation of the zero pulse enable input and is enabled the // | ||
+ | * If the input remains active the loading is continuous. | ||
+ | * If the input is already active to the power on the first load is executed only after its disabled. | ||
+ | |||
+ | ==== - DELTA COUNTER ==== | ||
+ | |||
+ | The device always shows the absolute position of the axis; to execute the incremental placements it is necessary to have a tool to subtract or add some value to the count (posit) without introducing errors. The change counter can be execute even with a direct writing to the new value in the //posit// parameter.\\ | ||
+ | Wanting to steal 100 units of measure from the count you can: | ||
+ | <code QCL> | ||
+ | Axis:posit = Axis:posit - 100 | ||
+ | </ | ||
+ | This operation introduces an error because it imposes the location "// | ||
+ | The //DELCNT// command sum to the count an amount equal to the //delta// parameter without losing the fraction part of the position: | ||
+ | <code QCL> | ||
+ | Axis:delta = -100 | ||
+ | DELCNT Axis | ||
+ | </ | ||
+ | The //DELCNT// command can be sent only with stationary axis (// | ||
+ | |||
+ | === - Example === | ||
+ | |||
+ | The reading of the position of the axis is of 2 units and is located at point A. To sum the count posit three units.\\ | ||
+ | With instructions: | ||
+ | <code QCL> | ||
+ | Axis:posit = Axis:posit + 2 | ||
+ | </ | ||
+ | the axis takes the new position B.\\ | ||
+ | With instructions: | ||
+ | <code QCL> | ||
+ | Axis:delta = 2 | ||
+ | DELCNT Axis | ||
+ | </ | ||
+ | It's reached the point C. | ||
+ | |||
+ | ^:info:^The command can be sent only if the axis is stopped, condition of st_still = 1.^ | ||
+ | |||
+ | ^:info:^The changing of the resolution value (cntratio) or write to the posit variable, causes the reset of the remnants of the conversion.^ | ||
+ | |||
+ | {{: | ||
+ | |||
+ | Note that with the first instructions the axis took a delta less than 3 units and then introduced an error.\\ | ||
+ | If you need to send the succession of //DELCNT// commands, It is convenient to calculate the quantity to be summed and send at once the command; otherwise beware not to send subsequent commands without a read statement on device parameter. | ||
+ | |||
+ | Example: | ||
+ | <code QCL> | ||
+ | Axis:delta = 3 | ||
+ | DELCNT Axis | ||
+ | WAIT Axis: | ||
+ | Axis:delta = 40 | ||
+ | DELCNT Axis | ||
+ | </ | ||
+ | |||
+ | A writing of the type: | ||
+ | <code QCL> | ||
+ | Axis:posit = 1000 | ||
+ | Axis:delta = - 100 | ||
+ | DELCNT Axis | ||
+ | DELCNT Axis | ||
+ | ... | ||
+ | </ | ||
+ | |||
+ | Does not ensure that the posit value is 800, as you would expect from two consecutive subtraction, | ||
+ | <code QCL> | ||
+ | Axis:posit = 1000 | ||
+ | Axis:delta = - 100 | ||
+ | DELCNT Axis | ||
+ | WAIT Axis: | ||
+ | DELCNT Axis | ||
+ | WAIT Axis: | ||
+ | ... | ||
+ | </ | ||
+ | |||
+ | === - REGON and REGOFF commands === | ||
+ | |||
+ | With the OOPOS3 device address the movement outputs are for the exclusive use of the device; so they can't be used by other device or by the application.\\ | ||
+ | The //REGOFF// command allows you to make available these resources, by disabling the update from the OOPOS3 device. This condition, verified by the // | ||
+ | The //REGON// command restores normal conditions giving the device updating outputs.\\ | ||
+ | In the applications that do not need to move the multiple axes, use of // | ||
+ | |||
+ | ^:info:^To avoid conflicts and malfunctions, | ||
+ | |||
+ | ==== - MOVING ==== | ||
+ | |||
+ | The procedures described here were allowed to complete the steps necessary to device hardware resource definition, electrical verification, | ||
+ | Now you can run simple movement of the axis.\\ | ||
+ | * Move the axis in a position whereby it can fulfill a certain area without meeting the quota limit. | ||
+ | * Reset the count (//posit// = 0 parameter). | ||
+ | * Set the placement quota (//setpos// parameter). | ||
+ | <code QCL> | ||
+ | Axis:setpos = placement quota (in Um between minpos and maxpos). | ||
+ | </ | ||
+ | * Start positioning (//START// command). | ||
+ | <code QCL> | ||
+ | START Axis | ||
+ | </ | ||
+ | * To stop the positioning use the //STOP// commands. | ||
+ | |||
+ | |||
+ | ===== - Special functions ===== | ||
+ | |||
+ | ==== - QPS POSITIONING SYSTEM (QEM POSITIONING SYSTEM) ==== | ||
+ | |||
+ | The introduction of inertia parameters (//iner01 ÷ iner16//), the tolerances (//tolp// and //toln//) and thickness tool (//tool//), is proposed with an addition digit, so you can introduce the data with an accuracy 10 times greater.\\ | ||
+ | For a good operation of the QPS system, encoder resolution should be less than 40000; if the multiplicative coefficient is between 40001 and 399999 the influence of the last digit will decrease gradually up to cease completely when this coefficient is equal to 400000.\\ | ||
+ | The QPS system is also introduced in the reading of the data described above. | ||
+ | |||
+ | ^: | ||
+ | |||
+ | === - Example === | ||
+ | |||
+ | * If a placement fee equal to 10 mm is normally inserted with the number 10, to introduce the same tolerance value (then with the QPS), you must enter the value 100. | ||
+ | * A tolerance of 10 mm will be displayed with the number 100. | ||
+ | |||
+ | ^:info:^The examples are based on a system of positioning with millimetre precision.^ | ||
+ | |||
+ | ==== - DEVICE ERRORS MANAGEMENT ==== | ||
+ | |||
+ | The error presence in the device is reported by the // | ||
+ | When // | ||
+ | If the device goes in error, to start work you have to clear the // | ||
+ | |||
+ | ==== - DEVICE WARNING MANAGEMENT ==== | ||
+ | |||
+ | The presence of a warning system camming is signaled by the // | ||
+ | Being caused by a minor event and guaranteed in this situation the slave axis management, the slave axis continues the processing.\\ | ||
+ | When // | ||
+ | |||
+ | ^Code^Priority^Description^ | ||
+ | |1|0|Command not executed| | ||
+ | To reset the // | ||
+ | |||
+ | |||
+ | ===== - Commands and parameters ===== | ||
+ | |||
+ | ==== - SYMBOLS USED ==== | ||
+ | |||
+ | The parameter **name**, state or command are is shown on the left side of the table. | ||
+ | |||
+ | **R**\\ | ||
+ | Indicates if the parameter or state is retentive (upon initialization of the device maintains the previously defined state), or the state assumes upon initialization of the device.\\ | ||
+ | If the device does not need to initialize the " | ||
+ | R = Retentive\\ | ||
+ | 0 = Upon initialization of the device the value is forced to zero.\\ | ||
+ | 1 = Upon initialization of the device the value is forced to one.\\ | ||
+ | - = Upon initialization of the device is presented significant value. | ||
+ | |||
+ | **D**\\ | ||
+ | Indicates the **size of the parameter**.\\ | ||
+ | F = Flag\\ | ||
+ | B = Byte\\ | ||
+ | W = Word\\ | ||
+ | L = Long\\ | ||
+ | S = Single Float | ||
+ | |||
+ | === - Conditions === | ||
+ | |||
+ | Describes all the **conditions that must exist is considered correct or because the command is accepted**.\\ | ||
+ | In some cases, limit values are specified for the acceptance of the parameter: If are introduced any values outside the limits set, the data is however accepted; therefore appropriate controls of the application must be provided to ensure the proper functioning.\\ | ||
+ | To execution of the command, all conditions must be met; otherwise the command is not sent. | ||
+ | |||
+ | **A**\\ | ||
+ | Indicates the **access mode**.\\ | ||
+ | R = Read.\\ | ||
+ | W = Write.\\ | ||
+ | RW = Read / Write. | ||
+ | |||
+ | ==== - COMMANDS ==== | ||
+ | |||
+ | The available commands to manage the device are listed under the priority order descending. The device executes all commands received within the same sampling time starting from the one with the highest priority. For example if the device receives the same sampling time CNTUNLOCK and CNTLOCK commands, first execute the CNTLOCK command and then CNTUNLOCK leaving therefore the counter free to count. | ||
+ | |||
+ | ^ Name ^ Conditions | ||
+ | | INIT | st_init = 0 | **Initialization**\\ Initializing device command. If the device is not initialized, | ||
+ | | STOP | st_init = 1 | **Stop**\\ Activates the outputs for controlling the motion axis toward the quota set. | | ||
+ | | START | st_init = 1\\ st_still = 1\\ st_regoff = 0 | **Start**\\ Activates the outputs in order to control the motion axis toward the quota set. | | ||
+ | | CNTLOCK | ||
+ | | CNTUNLOCK | ||
+ | | CNTREV | ||
+ | | CNTDIR | ||
+ | | PRESET | ||
+ | | MANSFW | ||
+ | | MANSBW | ||
+ | | MANFFW | ||
+ | | MANFBW | ||
+ | | REGON | st_init = 1 | **Regulation ON**\\ Enable adjustment and updating of movement outputs, and all the movement commands.\\ Disable the // | ||
+ | | REGOFF | ||
+ | | DELCNT | ||
+ | | RSERR | - | **Reset error**\\ Reset the // | ||
+ | | RSWRN | - | **Reset warning**\\ Reset the // | ||
+ | | RSPRSOK | ||
+ | |||
+ | ==== - PARAMETERS ==== | ||
+ | |||
+ | ^ Name ^ D ^ R ^ A ^ Conditions | ||
+ | | measure | ||
+ | | pulse | L | R | R-W | - | **Pulse encoder** (1÷ 999999)\\ Indicates the multilied pulses 4 provided by the slave encoder to get the space set in the measure parameter.\\ This parameter is used to calculate the resolution with the formula:\\ Resolution = measure* 4 / pulse,\\ The resolution must have a value between 0.00374 and 4.00000\\ st_camex = 0,\\ st_prson = 0. | | ||
+ | | posit | L | R | R-W | - | **Actual position** (-999999 ÷ 999999)\\ Is the value of the instantaneous position of the axis in units defined by the measure and pulse parameters.\\ Value expressed in unit of measure (Um). | | ||
+ | | encoder | ||
+ | | minpos | ||
+ | | maxpos | ||
+ | | slowpos | ||
+ | | tollp | W | R | R-W | - | **Positive tolerance** (0 ÷ 9999)\\ It's the positive tolerance limit allowed positioning (maximum error for excess).\\ Value expressed in Um/10 (QPS). | ||
+ | | tolln | W | R | R-W | - | **Negative tolerance** (0 ÷ 9999)\\ It's the negative tolerance lomit allowed positioning (maximum error by defect).\\ Value expressed in Um/10 (QPS). | ||
+ | | tinv | W | R | R-W | - | **Direction inversion delay** (0 ÷ 999)\\ It's used to avoid mechanical stress caused by too rapid direction changes movement.\\ Input value is expressed in hundredths of a second. | ||
+ | | slowdly | ||
+ | | tbrake | ||
+ | | overpos | ||
+ | | bklashmode | ||
+ | | ninert | ||
+ | | maxiner | ||
+ | | toldly | ||
+ | | inertmode | ||
+ | | tool | L | R | R-W | - | **Tool thickness** (-999999 ÷ 999999)\\ Is the thickness value tool. This value, expressed in Um/10 (QPS), is added to the quota of positioning setpos when commanded START. The final quota of the axis will be then given by: setpos + tool. | | ||
+ | | setpos | ||
+ | | iner01 ÷ iner16 | ||
+ | | dobiner | ||
+ | | enstol | ||
+ | | prsmode | ||
+ | | prspos | ||
+ | | prsdir | ||
+ | | actiner | ||
+ | | delta | L | R | R-W | - | **Delta counter** (-999999 ÷ 999999)\\ Use variable as an operand from the DELCNT command.\\ Value expressed in units of measurement (Um). | | ||
+ | | decpt | B | R | R-W | - | **Decimal point** (0 ÷ 3)\\ Defines the accuracy with which you wish to set presets and view the counts in relation to axis. | | ||
+ | | unitvel | ||
+ | | frq | L | - | R | - | **Actual frequency**\\ It's the value of the instantaneous frequency of the axis, considering one phase of the encoder.\\ Value expressed in Hz. | | ||
+ | | vel | L | - | R | - | **Actual velocity**\\ It's the value of the instantaneous speed of the axis. The value is expressed in Um/s or Um/min dependind to unitvel and decpt parameters. | ||
+ | | breaktype | ||
+ | | slowtype | ||
+ | | maxvel | ||
+ | | maxslow | ||
+ | | minslow | ||
+ | | exeslow | ||
+ | | errcode | ||
+ | | errvalue | ||
+ | | wrncode | ||
+ | | wrnvalue | ||
+ | | st_init | ||
+ | | st_cntlock | ||
+ | | st_cntrev | ||
+ | | st_movfwd | ||
+ | | st_movbwd | ||
+ | | st_movslow | ||
+ | | st_toll | ||
+ | | st_brake | ||
+ | | st_movdir | ||
+ | | st_still | ||
+ | | st_erin | ||
+ | | st_sttoll | ||
+ | | st_prsok | ||
+ | | st_prson | ||
+ | | st_regoff | ||
+ | | st_error | ||
+ | | st_warning | ||
+ | | st_int | ||
+ | |||
+ | |||
+ | ===== - Limitations ===== | ||
+ | |||
+ | No limitation. | ||
+ | |||
+ | |||
+ | ===== - Application example ===== | ||
+ | |||
+ | ==== - CONFIGURATION FILE ==== | ||
+ | |||
+ | <code QCL> | ||
+ | ; | ||
+ | ; Module Name: Ex_Oopos3.CNF | ||
+ | ; Autor: QEM srl Data: 01/05/99 | ||
+ | ; System: QMove1 / QCL3 | ||
+ | ; Functionality: | ||
+ | ; | ||
+ | ; [1] - Sample application to use OOPOS 3 device | ||
+ | ; | ||
+ | ; | ||
+ | ; Constants definition | ||
+ | ; | ||
+ | CONST | ||
+ | ; | ||
+ | ; SYSTEM variables definition | ||
+ | ; | ||
+ | SYSTEM | ||
+ | slQuotaPos L ; | ||
+ | ; | ||
+ | ; GLOBAL variables definition | ||
+ | ; | ||
+ | GLOBAL | ||
+ | gfMovMan F ;Flag signaling ongoing manual | ||
+ | ; | ||
+ | gfMovAuto F ;Flag signaling ongoing automatic | ||
+ | ; | ||
+ | ; | ||
+ | ; TIMER variables definition | ||
+ | ; | ||
+ | TIMER | ||
+ | ; | ||
+ | ; DATAGROUP definition | ||
+ | ; | ||
+ | ;DATAGROUP | ||
+ | |||
+ | ; | ||
+ | ; Bus configuration | ||
+ | ; | ||
+ | BUS | ||
+ | 1 1CPUD 02 | ||
+ | 2 1MIXA 00 | ||
+ | 3 . | ||
+ | 4 . | ||
+ | ; | ||
+ | ; INPUT variables definition | ||
+ | ; | ||
+ | INPUT | ||
+ | ifAvMan | ||
+ | ifInMan | ||
+ | ifStart | ||
+ | ifStop | ||
+ | ; | ||
+ | ; OUTPUT variables definition | ||
+ | ; | ||
+ | OUTPUT | ||
+ | ofToll | ||
+ | ; | ||
+ | ; Internal device declaration | ||
+ | ; | ||
+ | INTDEVICE | ||
+ | ;Name Type TCamp Couter | ||
+ | Axis | ||
+ | |||
+ | OutRal | ||
+ | 2.OUT03 X.X | ||
+ | END | ||
+ | </ | ||
+ | |||
+ | ==== - OOPOS3 MANAGEMENT ==== | ||
+ | |||
+ | <code QCL> | ||
+ | ; | ||
+ | ; File Name: TASK_00.MOD | ||
+ | ; Project: EX_OOPOS3 | ||
+ | ; Description: | ||
+ | ; | ||
+ | ; | ||
+ | ; Initialization axis operations | ||
+ | ; | ||
+ | Axis: | ||
+ | Axis:pulse = 4000 ; | ||
+ | Axis:maxpos = 999999 | ||
+ | Axis:minpos = -999999 | ||
+ | Axis: | ||
+ | Axis:tollp = 10 ; | ||
+ | Axis:tolln = 50 ; | ||
+ | Axis:tinv = 50 ;Inversion time | ||
+ | Axis: | ||
+ | Axis:tbrake = 30 ;Brake reaction time | ||
+ | Axis: | ||
+ | Axis: | ||
+ | Axis:ninert = 1 ; | ||
+ | Axis: | ||
+ | Axis:toldly = 50 ;Time delay tolerance reporting | ||
+ | Axis: | ||
+ | Axis:tool = 0 ; | ||
+ | Axis: | ||
+ | ;(forward and backward) | ||
+ | Axis:enstol = 0 ; | ||
+ | Axis: | ||
+ | Axis:prspos = 0 ; | ||
+ | Axis:prsdir = 0 ; | ||
+ | Axis:decpt = 1 ;Decimal digits | ||
+ | Axis: | ||
+ | Axis: | ||
+ | Axis: | ||
+ | Axis:maxvel = 1000 ;Maximum speed | ||
+ | Axis: | ||
+ | Axis: | ||
+ | INIT Axis ; | ||
+ | WAIT Axis: | ||
+ | CNTUNLOCK Axis ;Unlock count | ||
+ | WAIT NOT Axis: | ||
+ | CNTDIR Axis ;Sets the direction of the count | ||
+ | WAIT NOT Axis: | ||
+ | ;count | ||
+ | REGON Axis ;Enable the setting | ||
+ | WAIT NOT Axis: | ||
+ | IF (slQuotaPos EQ 0) ;In the event that the placement quota | ||
+ | ;of the axis is zero | ||
+ | slQuotaPos = 2000 ;Sets a quota of positioning | ||
+ | ENDIF | ||
+ | |||
+ | ; | ||
+ | ; Positioning tasks | ||
+ | ; --------------------------------- used variables ---------------------------------- | ||
+ | ; slQuotaPos: Adjustable variable that represents the quota of axis positioning | ||
+ | ; ----------------------------------- used flag ------------------------------------- | ||
+ | ; gfMovMan: manual movement in progress | ||
+ | ; gfMovAuto: automatic movement in progress | ||
+ | ; | ||
+ | MAIN: | ||
+ | ; | ||
+ | ; Output management | ||
+ | ; | ||
+ | ofToll = Axis: | ||
+ | ;tolerance state | ||
+ | ; | ||
+ | ; Managing automatic movements | ||
+ | ; | ||
+ | IF ifStart | ||
+ | IF NOT gfMovMan | ||
+ | ;movements | ||
+ | IF Axis: | ||
+ | Axis:setpos = slQuotaPos | ||
+ | START Axis ;Execute the start of the axis | ||
+ | gfMovAuto = 1 ; | ||
+ | ENDIF | ||
+ | ENDIF | ||
+ | ENDIF | ||
+ | IF ifStop | ||
+ | IF NOT Axis: | ||
+ | STOP Axis ; | ||
+ | ENDIF | ||
+ | ENDIF | ||
+ | |||
+ | IF gfMovAuto | ||
+ | ;movement in progress | ||
+ | IF Asse: | ||
+ | gfMovAuto = 0 ; | ||
+ | ENDIF | ||
+ | ENDIF | ||
+ | |||
+ | ; | ||
+ | ; Management manual movements | ||
+ | ; | ||
+ | IF ifAvMan | ||
+ | IF NOT (gfMovAuto OR gfMovMan) | ||
+ | ;automatic or manual | ||
+ | IF Axis: | ||
+ | MANFFW Axis ; | ||
+ | gfMovMan = 1 ;Manual movement in progress reports | ||
+ | ENDIF | ||
+ | ENDIF | ||
+ | ENDIF | ||
+ | IF ifInMan | ||
+ | IF NOT (gfMovAuto OR gfMovMan) | ||
+ | ;automatic or manual | ||
+ | IF Axis: | ||
+ | MANFBW Axis ; | ||
+ | gfMovMan = 1 ;Manual movement in progress reports | ||
+ | ENDIF | ||
+ | ENDIF | ||
+ | ENDIF | ||
+ | IF gfMovMan | ||
+ | IF NOT (ifAvMan OR ifInMan) | ||
+ | ;manual is OFF | ||
+ | STOP Axis ;Stop the axis | ||
+ | | ||
+ | ;manual movement | ||
+ | ENDIF | ||
+ | ENDIF | ||
+ | ; | ||
+ | ; Final operations | ||
+ | ; | ||
+ | WAIT 1 | ||
+ | JUMP MAIN | ||
+ | END | ||
+ | </ | ||
+ | |||