Indice

P1R31FG30 - 002Q : Connections and Setup
1. Informations
- 1.1 Release
  - 1.1.1 Specifications
2. Description
- 2.1 Features
3. Hardware and connections
4. Electrical connections

P1R31FG30 - 002Q : Connections and Setup

1. Informations

1.1 Release

This document is entirely valid except for errors or omissions.

Release	Description	Date
1.0	New manual.	29/04/15

1.1.1 Specifications

The copyright of this manual is reserved. No part of this document may be copied or reproduced in any form without the prior written authorization of QEM.

QEM does not have insurance or guarantees about the contents and specifically disclaims any liability relating to warranties of fitness for any particular purpose. The information in this document is subject to change without notice. QEM assumes no responsibility for any errors that may appear in this document.

Trademarks:

QEM® is a registered trademark.
Microsoft® and MS-DOS® are registered trademarks and Windows is a trademark of Microsoft Corporation.

2. Description

The application P1R31FG30 - 002, installed hardware Qmove C1-R31-FG30 and A1-HMI-QC104-03 / TP04 / G16 / 24V, is designed to control a machine bridge saw. Here are the main features of the software P1R31FG30 - 002.

2.1 Features

Control of 4-axis analog to independent movements and interpolated.
Touchscreen functionality for input data and actions via buttons.
Messaging support operator.
Messaging alarm.
Machining pre-established for the milling and cutting slabs of stone with CAD and CAM functionality integrated in the instrument.

3. Hardware and connections

The models of the devices used for this application are the following:

A1-HMI-QC104-03/TP04/G16/24V: terminal operator 10.4 “touch screen, 256 colors;
C1-R31FG30: CPU unit of motion control and automation logic.

For proper mechanical and electrical installation of the devices is recommended to follow the instructions in the corresponding instruction manuals and maintenance.

3.0.1 A1-HMI-QC104-03/TP04

Terminal operator.

Film standard QEM with function keys (A) and system LED (B)

Rear view and socket arrangement

3.0.2 C1-R31-FG30

Unit CPU motion control and logic of the automation.

View side connectors

3.0.3 List I/O

In this chapter we list all the inputs and outputs used and divided by the connector. For a more detailed description of some of the I / O lists, see in later chapters which describes each connector.
The numbering of the connectors mentioned in the tables refers to devices

C1-R31FG30 - 1MG8F card;
A1-HMI-QC104-03/TP04/G16/24V.

3.0.3.1 Digital inputs

System: C1-R31FG30
Name	Function	Activation ¹⁾	Terminal
I01	FC Y maximum	OFF	CN11
I02	FC Y minimum	OFF
I03	Motor driver disk fault	OFF
I04	Disc motor running	ON
I05	Disc motor in stop	ON
I06	Auxiliary OK	ON
I07	Air disc motor and thermal OK	ON
I08	Thermal engine oil pump OK	ON
I09	Barrier closed	ON	CN12
I10	Pressure water present	ON
I11	Enabling tilting bench	ON
I12	Motor Driver X fault	OFF
I13	Y motor driver in fault	OFF
I14	Driver V engine in fault	OFF
I15	Driver Motor Z in fault	OFF
I16	Motor Driver C in fault	OFF
I17	FC X maximum	OFF	CN13
I18	FC X minimum	OFF
I19	FC Z maximum	OFF
I20	FC Z minimum	OFF
I21	FC C maximum	OFF
I22	FC C minimum	OFF
I23	Low oil level	OFF
I24	reserve
…	…		CN14
I30	reserve
I31	Selector speed spindle blade	ON
I32	Selector tool spindle speed	ON

¹⁾
OFF: open contact;
ON: closed contact

System: A1-HMI-QC104-03/TP04/G16/24V
Name	Function	Activation ¹⁾	Terminal
I33	RESET button automatic cycle	ON	CN11
I34	STOP automatic cycle (HOLD)	OFF
I35	Jog button forward X	ON
I36	Button jog back X	ON
I37	Y jog button forward	ON
I38	Button jog back Y	ON
I39	Phase A Flyer	-
I40	Phase B Flyer	-
I41	Jog forward button Z	ON	CN12
I42	Jog back button Z	ON
I43	Button climb tilting bench	ON
I44	Button-down tilting bench	ON
I45	Start button	ON
I46	reserve
I47	Phase A reserve
I48	Phase B reserve

¹⁾
OFF: open contact;
ON: closed contact

3.0.3.2 Digital outputs

System: C1-R31FG30
Name	Function	Activation ¹⁾	Terminal
O01	Enabling spindle	ON	CN7
O02	Activation by-pass safety barriers	ON
O03	Turning oil pump for tilting bench	ON
O04	Enabling EV water cooling	ON
O05	Laser activation	ON
O06	Alarm in progress	OFF
O07	Lamp presence alarm	ON
O08	Enabling EV climb bench	ON
O09	Enabling EV descent bench	ON	CN8
O10	Enable drive axis X	ON
O11	Enable drive axis Y	ON
O12	Enable drive axis V	ON
O13	Enable drive axis Z	ON
O14	Enable drive axis C	ON
O15	Signaling axis in motion	ON
O16	Reset driver	ON
O17	Selection rotating disk (OFF) or cutter (ON)OFF/ON	CN9
O18	Activation lubrication	ON
O19	reserve
…	reserve
O24	reserve
O25	reserve		CN10
…	reserve
O32	reserve

¹⁾
OFF: open contact;
ON: closed contact:
B: flashing

System: A1-HMI-QC104-03/TP04/G16/24V
Name	Function	Activation ¹⁾	Terminal
O33	Lamp automatic cycle stopped	ON	CN15
O34	Lamp disk in motion with cycle stop	B
O35	Lamp automatic cycle in progress	ON
O36	Bypass safety barriers Active	ON
O37	Lamp (or beep) alarm in progress	B
O38	Auxiliary lamp lit and ready CN	ON
O39	reserve
O40	reserve

¹⁾
OFF: open contact;
ON: closed contact:
B: flashing

3.0.3.3 Bidirectional counter inputs

System: C1-R31FG30
Name	Function	Terminal
CNT01	Axis X	CN15
CNT02	Axis Y	CN16
CNT03	Axis Z	CN17
CNT04	Axis V	CN18
CNT05	Axis C	CN19
CNT06	Axis A	CN20

3.0.3.4 Analog inputs

System: C1-R31FG30
Name	Function	Terminal
AI01	Setting cutting speed interpolation (0-10V)	CN28
AI02	Amperage reading of the spindle motor (0-10V)	CN28
AI03	reserve	CN29
AI04	reserve	CN29

System: A1-HMI-QC104-03/TP04/G16/24V
Name	Function	Terminal
AI05	Setting speed in the cutting direction (0-10)	CN17
AI06	Setting speed in the opposite direction to the cutting (0-10)	CN17

3.0.3.5 Analog outputs

System:C1-R31FG30
Name	Function	Terminal
AN01	Axis X	CN26
AN02	Axis Y
AN03	Axis Z
AN04	Axis V
AN05	Axis C	CN27
AN06	Reference (0-10V) for spindle speed	CN27

4. Electrical connections

Below only the description of the connectors relative to the electrical signals input and output to devices. For power mode refer to the relevant manuals for installation and maintenance.

4.1 CN2 - USER PORT. RS232-RS422-RS485 (insulated)

The CN2 connector is present on both the device and the device R31FD30 C1-A1-HMI-QC104.
The connectors CN2 must be connected between them to achieve the connection between the operator interface and the control unit.

Terminal	RS232	RS422	RS485	Description
1A	-	-	A	Terminal A - RS485
2A	-	-	B	Terminal B - RS485
3A	0V	0V	0V	USER PORT common
4A	0V	0V	0V USER PORT common
5A	TX	-	-	Terminal TX - RS232
6A	Terra
1B	-	RX	-	Terminal RX - RS422
2B	-	RXN	-	Terminal RX N - RS422
3B	-	TX	-	Terminal TX - RS422
4B	-	TXN	-	Terminal TX N - RS422
5B	RX	-	-	Terminal RX - RS232
6B	Ground

Setup of USER PORT electric standard

Num. Dip	Name DIP	Setting of DIP			Function
1	JP2	ON	X¹⁾	X²⁾	Termination RS485
2	JP3	ON	X³⁾	X⁴⁾	Polarization RS485
3	JP1	ON	X⁵⁾	X⁶⁾	Polarization RS485
4		OFF	ON	OFF	Selection of USER PORT electric standard
5		ON	OFF	OFF
6		OFF	OFF	ON
		RS485	RS422	RS232⁷⁾

^{1),
2),
3),
4),
5),
6)} X = setting not significant

⁷⁾ the USER PORT can be used as PROG PORT with RS232 electric standard, setting ON in DIP-8 of SW1 and OFF in DIP-6 of SW2

In this application, the user should be set as port RS422 using the appropriate switch SW2 on both devices.
The connecting cable must follow the following schedule:

Communication speed	4800, 9600, 19200, 38400, 57600, 115200 baud
Communication mode	Full duplex
Operating mode	Differential
Max. number of devices connected on the line	1
Max. cable length	1200 m
Input impedence	> 12 Kohm
Short-circuit current limit	35 mA

4.2 C1-R31-FG30.CN7 - 8 digital outputs static

Pin	ID	Description	Address
1	V+	Outputs power supply (12÷28 Vdc)
2	O1	Enabling spindle	3.OUT01
3	O2	Activation by-pass safety barriers	3.OUT02
4	-	n.c.
5	O3	Turning oil pump for tilting bench	3.OUT03
6	O4	Enabling EV water cooling	3.OUT04
7	0V	0V outputs power supply
8	O5	Laser activation	3.OUT05
9	O6	Alarm in progress	3.OUT06
10	O7	Lamp presence alarm	3.OUT07
11	O8	Enabling EV climb bench	3.OUT08

4.3 C1-R31-FG30.CN8 - 8 digital outputs static

Pin	ID	Description	Address
1	V+	Outputs power supply (12÷28 Vdc)
2	O9	Enabling EV descent bench	3.OUT09
3	O10	Enable drive axis X	3.OUT10
4	-	n.c.
5	O11	Enable drive axis Y	3.OUT11
6	O12	Enable drive axis V	3.OUT12
7	0V	0V outputs power supply
8	O13	Enable drive axis Z	3.OUT13
9	O14	Enable drive axis C	3.OUT14
10	O15	Signaling axis in motion	3.OUT15
11	O16	Reset driver	3.OUT16

4.4 C1-R31-FG30.CN9 - 8 digital outputs static

Pin	ID	Description	Address
1	V+	Outputs power supply (12÷28 Vdc)
2	O17	Selection rotating disk (OFF) or cutter (ON)	3.OUT17
3	O18	Activation lubrication	3.OUT18
4	-	n.c.
5	O19	Riserva	3.OUT19
6	O20	Riserva	3.OUT20
7	0V	0V outputs power supply
8	O21	Riserva	3.OUT21
9	O22	Riserva	3.OUT22
10	O23	Riserva	3.OUT23
11	O24	Riserva	3.OUT24

4.5 C1-R31-FG30.CN10 - 8 digital outputs static

All outputs to these terminals are marked as Reserve

4.6 A1-HMI-QC104.CN15 - 8 uscite digitali

Terminal	Symbol	Description
1	V+	Input for output power supply (12÷28Vdc)
2	O33	Lamp automatic cycle stopped
3	O34	Lamp disk in motion with cycle stop
4		N.C.
5	O35	Lamp automatic cycle in progress
6	O36	Bypass safety barriers Active
7	V-	Input for output power supply (12÷28Vdc)
8	O37	Lamp (or beep) alarm in progress
9	O38	Auxiliary lamp lit and ready CN
10	O39	reserve
11	O40	reserve

4.7 C1-R31-FG30.CN11 - 8 "standard" inputs (PNP logic)

Pin	ID	Description		Address
1	FI1	PNP¹⁾	reserve	FREQ1
2	FI1	NPN²⁾	reserve	FREQ1
3	0V	Vout (0 V) - Digital inputs common I1÷I8
4	I1	FC Y Maximum		3.INP01
5	I2	FC Y minimum		3.INP02
6	I3	Motor driver disk fault		3.INP03
7	I4	Disc motor running		3.INP04
8	I5	Disc motor in stop		3.INP05
9	I6	Auxiliary OK		3.INP06
10	I7	Air disc motor and thermal OK		3.INP07
11	I8	Thermal engine oil pump OK		3.INP08
12	-	n.c.

^1),
2) :
Configuration “NPN”:
Terminal 1 = must bridge to 12¸24Vdc of the external power supply.
Terminal 2 = Digital input
Configuration “PNP”:
Terminal 1 = Digital input
Terminal 2 = must bridge to pin 3.

4.8 C1-R31-FG30.CN12 - 8 "standard" inputs (PNP logic)

Pin	ID	Description		Address
1	FI2	PNP¹⁾	reserve	FREQ2
2	FI2	NPN²⁾	reserve	FREQ2
3	0V	Vout (0 V) - Digital inputs common I9÷I16
4	I9	Barrier closed		3.INP09
5	I10	Pressure water present		3.INP10
6	I11	Enabling tilting bench		3.INP11
7	I12	Motor Driver X fault		3.INP12
8	I13	Motor Driver Y fault		3.INP13
9	I14	Motor Driver V fault		3.INP14
10	I15	Motor Driver Z fault		3.INP15
11	I16	Motor Driver C fault		3.INP16
12	-	n.c.

4.9 C1-R31-FG30.CN13 - 8 "standard" inputs (PNP logic)

Pin	ID	Description		Address
1	FI3	PNP¹⁾	reserve	FREQ3
2	FI3	NPN²⁾	reserve	FREQ3
3	0V	Vout (0 V) - Digital inputs common I17÷I24
4	I17	FC X maximum		3.INP17
5	I18	FC X minimum		3.INP18
6	I19	FC Z maximum		3.INP19
7	I20	FC Z minimum		3.INP20
8	I21	FC C maximum		3.INP21
9	I22	FC C minimum		3.INP22
10	I23	Low oil level		3.INP23
11	I24	reserve		3.INP24
12	-	n.c.

4.10 C1-R31-FG30.CN14 - 8 "standard" inputs (PNP logic)

Pin	ID	Description		Address
1	FI4	PNP¹⁾	reserve	FREQ4
2	FI4	NPN²⁾	reserve	FREQ4
3	0V	Vout (0 V) - Digital inputs common I25÷I32
4	I25	reserve		3.INP25
5	I26	reserve		3.INP26
6	I27	reserve		3.INP27
7	I28	reserve		3.INP28
8	I29	reserve		3.INP29
9	I30	reserve		3.INP30
10	I31	Selector speed spindle blade		3.INP31
11	I32	Selector tool spindle speed		3.INP32
12	-	n.c.

4.11 A1-HMI-QC104.CN11 - 8 "standard" inputs (PNP logic)

Pin	ID	Description
1	-
2
3	0V	Digital inputs common
4	I33	RESET button automatic cycle
5	I34	STOP automatic cycle (HOLD)
6	I35	Jog button forward X
7	I36	Button jog back X
8	I37	Y jog button forward
9	I38	Button jog back Y
10	-	Phase A Flyer
11	-	Phase B Flyer
12	0V	Digital inputs and Flyer common

4.12 A1-HMI-QC104.CN12 - 8 "standard" inputs (PNP logic)

Pin	ID	Description
1
2
3	0V	Digital inputs common
4	I41	Jog forward button Z
5	I42	Jog back button Z
6	I43	Button climb tilting bench
7	I44	Button-down tilting bench
8	I45	Start button
9	I46	reserve
10	-	Phase A reserve
11	-	Phase B reserve
12	0V	Digital inputs and Flyer common

4.13 C1-R31-FG30.CN15 - 1 counter (PP, LD) - Axis X

Pin	ID	Description		Address
1A		Internal bridge - 1A to 1B
2A	PHA1	Phase A counter 1	PNP Push-Pull ¹⁾	3.INP33	3.CNT01
3A	PHB1	Phase B counter 1		3.INP34	3.CNT01
4A	Z1	Z counter 1		1.INT01
5A	0V	Common of counter inputs
6A	0V
7A	0V
1B		Internal bridge - 1A to 1B
2B	PHA1+	+ PHA counter 1	Line Driver	3.INP33	3.CNT01
3B	PHB1+	+ PHB counter 1		3.INP34	3.CNT01
4B	Z1+	+ Z counter 1		1.INT01
5B	PHAN1	- PHA counter 1
6B	PHBN1	- PHB counter 1
7B	ZN1	- Z counter 1

¹⁾ :
Configuration counter type PNP/Push-Pull:
- Terminal 5B = connect to terminal 5A
- Terminal 6B = connect to terminal 6A
- Terminal 7B = connect to terminal 7A

4.14 C1-R31-FG30.CN16 - 1 counter (PP, LD) - Axis Y

Pin	ID	Description		Address
1A		Internal bridge - 1A to 1B
2A	PHA2	Phase A counter 2	PNP Push-Pull ¹⁾	3.INP35	3.CNT02
3A	PHB2	Phase B counter 2		3.INP36	3.CNT02
4A	Z2	Z counter 2		1.INT02
5A	0V	Common of counter inputs
6A	0V
7A	0V
1B		Internal bridge - 1A to 1B
2B	PHA2+	+ PHA counter 2	Line Driver	3.INP35	3.CNT02
3B	PHB2+	+ PHB counter 2		3.INP36	3.CNT02
4B	Z2+	+ Z counter 2		1.INT02
5B	PHAN2	- PHA counter 2
6B	PHBN2	- PHB counter 2
7B	ZN2	- Z counter 2

¹⁾ :
Configuration counter type PNP/Push-Pull:
- Terminal 5B = connect to terminal 5A
- Terminal 6B = connect to terminal 6A
- Terminal 7B = connect to terminal 7A

4.15 C1-R31-FG30.CN17 - 1 counter (PP, LD) - Axis Z

Pin	ID	Description		Address
1A		Internal bridge - 1A to 1B
2A	PHA3	Phase A counter 3	PNP Push-Pull ¹⁾	3.INP37	3.CNT03
3A	PHB3	Phase B counter 3		3.INP38	3.CNT03
4A	Z2	Z counter 3		1.INT03
5A	0V	Common of counter inputs
6A	0V
7A	0V
1B		Internal bridge - 1A to 1B
2B	PHA3+	+ PHA counter 3	Line Driver	3.INP37	3.CNT03
3B	PHB3+	+ PHB counter 3		3.INP38	3.CNT03
4B	Z3+	+ Z counter 3		1.INT03
5B	PHAN3	- PHA counter 3
6B	PHBN3	- PHB counter 3
7B	ZN2	- Z counter 3

¹⁾ :
Configuration counter type PNP/Push-Pull:
- Terminal 5B = connect to terminal 5A
- Terminal 6B = connect to terminal 6A
- Terminal 7B = connect to terminal 7A

4.16 C1-R31-FG30.CN18 - 1 counter (PP, LD) - Axis V

Pin	ID	Description		Address
1A		Internal bridge - 1A to 1B
2A	PHA3	Phase A counter 4	PNP Push-Pull ¹⁾	3.INP39	3.CNT04
3A	PHB3	Phase B counter 4		3.INP40	3.CNT04
4A	Z2	Z counter 4		1.INT04
5A	0V	Common of counter inputs
6A	0V
7A	0V
1B		Internal bridge - 1A to 1B
2B	PHA3+	+ PHA counter 4	Line Driver	3.INP39	3.CNT04
3B	PHB3+	+ PHB counter 4		3.INP40	3.CNT04
4B	Z3+	+ Z counter 4		1.INT04
5B	PHAN3	- PHA counter 4
6B	PHBN3	- PHB counter 4
7B	ZN2	- Z counter 4

¹⁾ :
Configuration counter type PNP/Push-Pull:
- Terminal 5B = connect to terminal 5A
- Terminal 6B = connect to terminal 6A
- Terminal 7B = connect to terminal 7A

4.17 C1-R31-FG30.CN19 - 1 counter (PP, LD) - Axis C

Pin	ID	Description		Address
1A		Internal bridge - 1A to 1B
2A	PHA3	Phase A counter 5	PNP Push-Pull ¹⁾	3.INP41	3.CNT05
3A	PHB3	Phase B counter 5		3.INP42	3.CNT05
4A	Z2	Z counter 5		1.INT05
5A	0V	Common of counter inputs
6A	0V
7A	0V
1B		Internal bridge - 1A to 1B
2B	PHA3+	+ PHA counter 5	Line Driver	3.INP41	3.CNT05
3B	PHB3+	+ PHB counter 5		3.INP42	3.CNT05
4B	Z3+	+ Z counter 5		1.INT05
5B	PHAN3	- PHA counter 5
6B	PHBN3	- PHB counter 5
7B	ZN2	- Z counter 5

¹⁾ :
Configuration counter type PNP/Push-Pull:
- Terminal 5B = connect to terminal 5A
- Terminal 6B = connect to terminal 6A
- Terminal 7B = connect to terminal 7A

4.18 C1-R31-FG30.CN20 - 1 counter (PP, LD) - Axis A

Pin	ID	Description		Address
1A		Internal bridge - 1A to 1B
2A	PHA3	Phase A counter 6	PNP Push-Pull ¹⁾	3.INP43	3.CNT06
3A	PHB3	Phase B counter 6		3.INP44	3.CNT06
4A	Z2	Z counter 6		1.INT06
5A	0V	Common of counter inputs
6A	0V
7A	0V
1B		Internal bridge - 1A to 1B
2B	PHA3+	+ PHA counter 6	Line Driver	3.INP43	3.CNT06
3B	PHB3+	+ PHB counter 6		3.INP44	3.CNT06
4B	Z3+	+ Z counter 6		1.INT06
5B	PHAN3	- PHA counter 6
6B	PHBN3	- PHB counter 6
7B	ZN2	- Z counter 6

¹⁾ :
Configuration counter type PNP/Push-Pull:
- Terminal 5B = connect to terminal 5A
- Terminal 6B = connect to terminal 6A
- Terminal 7B = connect to terminal 7A

4.19 C1-R31-FG30.CN21, CN22 - 1 conteggio (PP, LD) - reserve

4.20 C1-R31-FG30.CN26 - 4 analog outputs

Pin	ID	Description	Address
1	GA01	Common of analog outputs A01÷A02
2	AO1	Axis X analog reference	3.AN01
3	AO2	Axis Y analog reference	3.AN02
4	GA02	ommon of analog outputs A03÷A04
5	AO3	Axis Z analog reference	3.AN03
6	AO4	Axis V analog reference	3.AN04

4.21 C1-R31-FG30.CN27 - 4 analog outputs

Pin	ID	Description	Address
1	GA01	Common of analog outputs A05÷A06
2	AO5	Axis C analog reference	3.AN05
3	AO6	Reference (0-10V) for spindle speed	3.AN06
4	n.c.
5	n.c.
6	n.c.

4.22 C1-R31-FG30.CN28 - 2 analog inputs 12 bit (Potentiometer, 0-10V, 0-20mA)

Terminal	Symbol	Description	Address
1	GAI	Common of analog inputs
2	IA01	Setting cutting speed interpolation	3.AI01
3	SEL1V	Volt mode analog input 0÷10V selector 1¹⁾
4	SEL1C	Ampere mode analog input 0÷20mA selector 1²⁾
5	GAI	Common of analog inputs
6	IA02	Amperage reading of the spindle motor	3.AI02
7	SEL2V	Volt mode analog input 0÷10V selector 2³⁾
8	SEL2C	Ampere mode analog input 0÷20mA selector 2⁴⁾
9	VREF	Reference voltage

^1),
3) To connect to GAI terminal, for volt input

^2),
4) To connect to GAI terminal, for current input

4.23 C1-R31-FG30.CN29 - 2 analog inputs 12 bit (Potentiometer, 0-10V, 0-20mA)

All outputs of these terminals are marked as Reserve

4.24 A1-HMI-QC104.CN17 - 2 analog inputs 12 bit (Potentiometer, 0-10V, 0-20mA)

Terminal	Symbol	Description
1	GAI	Common of analog inputs
2	IA05	Setting speed in the cutting direction
3	SEL1V	Volt mode analog input 0÷10V selector 1¹⁾
4	SEL1C	Ampere mode analog input 0÷20mA selector 1²⁾
5	GAI	Common of analog inputs
6	IA06	Setting speed in the opposite direction to the cutting
7	SEL2V	Volt mode analog input 0÷10V selector 2 ³⁾
8	SEL2C	Ampere mode analog input 0÷20mA selector 2 ⁴⁾
9	VREF	Reference voltage

^1),
3) To connect to GAI terminal, for volt input

^2),
4) To connect to GAI terminal, for current input