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| en:strumenti:qmoveplus:j1k31:p1k31fr30-001:mdi_p1k31fr30-001 [2015/01/30 09:00] – [3.4. H axis setup] qem202 | en:strumenti:qmoveplus:j1k31:p1k31fr30-001:mdi_p1k31fr30-001 [2019/08/29 17:01] (current) – external edit 127.0.0.1 | ||
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| + | ====== P1K31FR30-001 - 3 axis bridge saw: Installation Manual ====== | ||
| + | |||
| + | {{ : | ||
| + | |||
| + | |||
| + | <WRAP center round box 90%> | ||
| + | |{{: | ||
| + | ^Document| **P1K31FR30-001**||| | ||
| + | ^Description|User manual||| | ||
| + | ^Drawn up| Riccardo Furlato ||| | ||
| + | ^Approved| Draft ||| | ||
| + | ^Link: | ||
| + | ^Languages|English||| | ||
| + | | |||| | ||
| + | ^ Release ^ Description ^ Notes ^ Date ^ | ||
| + | | 01 | New Manual | | ||
| + | </ | ||
| + | |||
| + | {{INLINETOC}} | ||
| + | |||
| + | ---- | ||
| + | |||
| + | <wrap lo> | ||
| + | All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. | ||
| + | QEM does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information in this document can be changed without notice. QEM shall not be held liable for any error or omission in this document. | ||
| + | QEM® is a registered trademark.Microsoft® and MS-DOS® are registered trademarks and Windows® is a trademark of Microsoft Corporation. | ||
| + | </ | ||
| + | |||
| + | < | ||
| + | |||
| + | |||
| + | ====== - Hardware J1-K31-FR30 ====== | ||
| + | |||
| + | {{ : | ||
| + | |||
| + | ===== - Function Keys and LEDs ===== | ||
| + | |||
| + | ^ Key ^ Icon ^ Function | ||
| + | | F1...F3 | ||
| + | | F4 | {{: | ||
| + | | F6 | {{: | ||
| + | | F8 | {{: | ||
| + | | F10 | ||
| + | | F12 | ||
| + | | F14 | ||
| + | | F16 | ||
| + | | - - - - - | - - - - - - - - | - - - - - - - - - - - - - - - - - - - - - - - - - | - - - - - - - - - - | - - - - - | - - - - - - - - | - - - - - - - - - - - - - - - - - - - - - - - - - | | ||
| + | |||
| + | < | ||
| + | |||
| + | ===== - Symbols and Buttons ===== | ||
| + | ^ Button | ||
| + | | {{: | ||
| + | | {{: | ||
| + | | {{: | ||
| + | | {{: | ||
| + | | {{: | ||
| + | | {{: | ||
| + | | {{: | ||
| + | | {{: | ||
| + | | : | ||
| + | | - - - - - - - - - - - - - | - - - - - - - - - - - - - - - - - - - - | - - - - - - - - - - - - - - - - - - | - - - - - - - - - - - - - | - - - - - - - - - - - - - - - - - - - - | | ||
| + | ===== - Startup ===== | ||
| + | |||
| + | | \\ \\ **START**\\ | ||
| + | | :dn: ||| | ||
| + | | \\ \\ **HOMING** | ||
| + | | :dn: ||| | ||
| + | | \\ \\ **MAIN MENU** | ||
| + | |||
| + | < | ||
| + | ====== - SETUP ====== | ||
| + | |||
| + | | :tch: {{: | ||
| + | |::: | :tch: {{: | ||
| + | |::: |::: | ||
| + | \\ \\ | ||
| + | |||
| + | | {{: | ||
| + | | {{: | ||
| + | | {{: | ||
| + | | {{: | ||
| + | | {{: | ||
| + | | {{: | ||
| + | | - - - - - - - - - - - - - - - | - - - - - - - - - - - - - - - - - - - - - | - - - - - - - - - - - - - - - | - - - - - - - - - - - - - - - - - - - - - | | ||
| + | |||
| + | < | ||
| + | |||
| + | ===== - Load Default parameters ===== | ||
| + | |||
| + | | :tch: {{: | ||
| + | |::: | :tch: {{: | ||
| + | |::: |::: | ||
| + | |::: |::: | ||
| + | |::: |::: | ||
| + | |::: |::: | ||
| + | |||
| + | < | ||
| + | |||
| + | ====== - SETUP parameters ====== | ||
| + | |||
| + | | :tch: {{: | ||
| + | |::: | :tch: {{: | ||
| + | |::: |::: | ||
| + | |::: |::: | ||
| + | |::: |::: | ||
| + | |||
| + | < | ||
| + | |||
| + | ===== - General Parameters ===== | ||
| + | |||
| + | | :tch: **GEN** {{: | ||
| + | |||
| + | |||
| + | ^// | ||
| + | |**PG-01** : DECIMAL POINT X/Y/Z|-|1|0 - 2|Number of decimal points for X, Y and Z axis positions | ||
| + | |**PG-02** : DECIMAL POINT W|-|2|0 - 2|Number of decimal point for W axis position | | ||
| + | |**PG-03** : DECIMAL POINT H|-|2|0 - 2|Number of decimal point for H axis position | | ||
| + | |**PG-04** : MAX RPM DISK|rpm|2480|0 - 3000|Maximum setting of disk rpm.| | ||
| + | |**PG-05** : LASER TIME|s|30|0 - 9999|If > 0 the laser is automatic with Y axis movement. When axis stops laser powers off after this time.\\ If = 0 the laser can only be activated by F7 func key| | ||
| + | |**PG-06** : WATER CONTROL TIME|s|5|0 - 9999|If there is a water fault, the alarm is given after this time.| | ||
| + | |**PG-07** : DISABLE WATER CONTROL|-|0|0 - 1|**0**: water control enabled;\\ **1**: water control disabled.| | ||
| + | |**PG-08** : BUZZER HMI|-|0|0 - 1|**0**: buzzer enabled\\ **1**: buzzer disabled.| | ||
| + | |**PG-09** : ALARM SOUND TIME|s|10|0 - 999|Time the Alarm sounds when the machine is in an alarm state.| | ||
| + | |**PG-10** : UNIT MEASURE|-|0|0 - 1|**0**: mm\\ **1**: inches\\ //All setup parameters are given in mm.//| | ||
| + | |**PG-11** : LANGUAGE|-|1|1 - 2|**1**: ENGLISH\\ **2**: ITALIAN| | ||
| + | |**PG-12** : HOMING MODE|-|1|0 - 3|**0**: | ||
| + | |**PG-13** : Not Used | | ||
| + | |**PG-14** : MIN ANALOG INPUT READING|bit|5|0 - 1000|If > = all analog inputs are forced to zero.| | ||
| + | |**PG-15** : INTERPOLATION SPEED OVERRIDE|-|0|0 - 1|**0**: override applied to calculated speed\\ **1**: override applied to set speed| | ||
| + | |**PG-16** : CORNER TYPE|-|0|0 - 1|**0**: corner with smoothed center\\ **1**: Not Used | | ||
| + | |**PG-17** : CORNER ERROR|mm|0.5|0 - 999.9|Distance error from corner start and center. | | ||
| + | |**PG-18** : RAPID SPEED|mm/ | ||
| + | |**PG-19** : MAX CURRENT|A|100.0|0 - 100.0|Maximum analogic input for spindle current.| | ||
| + | |**PG-20** : SPINDLE SPEED OK DELAY |s|0|0 - 99.999|**0**: | ||
| + | |**PG-21** : MILL MAX RPM |rpm|3000|0 - 3000|Maximum mill rpm. | | ||
| + | |**PG-22** : HOMING SEQUENCE |-|0|0 - 1|**0**: single axis homing;\\ **1**: after Z axis homing, the others are together.| | ||
| + | |||
| + | |||
| + | < | ||
| + | |||
| + | ===== - X, Y, Z axis setup ===== | ||
| + | |||
| + | | :tch:\\ \\ **X SETUP**\\ {{: | ||
| + | \\ | ||
| + | |||
| + | ^ **Parameter** | ||
| + | |**PX-01** : MEASURE|mm|0.1|0 - 99999.9|Distance, | ||
| + | |**PX-02** : PULSE|-|1|0 - 999999|Encoder pulses for the distance set in PX-1.\\ // | ||
| + | |**PX-03** : TOLERANCE|mm|0.50|0 - 99.99|Distance around target position. \\ If an axis stops inside this distance, the positioning is correct. | | ||
| + | |**PX-04** : ENABLE TIME|s|0.200|0 - 9.999|Enable time before axis starts moving.| | ||
| + | |**PX-05** : DISABLE TIME|s|0.200|0 - 9.999|Disable time after axis stops.| | ||
| + | |**PX-06** : ENABLE AXIS OUTPUT|-|1|0 - 1|Enable axis output mode.\\ **0**: output ON before axis movement and OFF after axis stop\\ in times set in PX-04 and PX-05.\\ **1**: output always ON \\ when machine is not in alarm state.| | ||
| + | |**PX-07** : JOG FUNCTION|-|1|0 - 1|Jog function type.\\ **0**: In jog, axis control is open loop.\\ **1**: In jog, axis control is closed loop.| | ||
| + | |**PX-08** : MAXIMUM QUOTA|mm|99999.9|-99999.9 - 99999.9|Maximum quota for the axis. Software limit switch.(x)| | ||
| + | |**PX-09** : MINIMUM QUOTA|mm|-99999.9|-99999.9 - 99999.9|Minimum quota for the axis. Software limit switch.(x)| | ||
| + | |**PX-10** : HOMING OFFSET|mm|0|-99999.9 - 99999.9|Set position at the end of homing procedure.(x)| | ||
| + | |**PX-11** : HOMING TYPE|-|0|0 - 3|**0**: Axis goes to homing sensor, inverts movement and goes to PX-10.\\ **1**: Axis goes to homing sensor, inverts movement and sets PX-10 position as encoder zero signal.\\ **2**: Axis homing without movement. Set PX-10 position on homing sensor signal.\\ **3**: homing disabled.| | ||
| + | |**PX-12** : HOMING DIRECTION|-|0|0 - 1|**0**: | ||
| + | |**PX-13** : HOMING FAST SPEED|mm/ | ||
| + | |**PX-14** : HOMING SLOW SPEED|mm/ | ||
| + | |**PX-15** : HOMING SEQUENCE ENABLE|-|1|0 - 1|**0**: Axis not included in automatic homing sequence.\\ **1**: Axis included in automatic homing sequence.| | ||
| + | |**PX-16** : ACCELERATION TIME IN AUTO|s|1.00|0 - 9.99|Time from 0 to axis maximum speed in automatic.| | ||
| + | |**PX-17** : DECELERATION TIME IN AUTO|s|1.00|0 - 9.99|Time from axis maximum speed to 0 in automatic.| | ||
| + | |**PX-18** : ACCELERATION TIME IN MAN|s|1.00|0 - 9.99|Time from 0 to axis maximum speed in manual.| | ||
| + | |**PX-19** : DECELERATION TIME IN MAN|s|1.00|0 - 9.99|Time from axis maximum speed to 0 in manual.| | ||
| + | |**PX-20** : WAIT TOLERANCE TIMER|s|0.50|0 - 99.99|Time between axis stop and tolerance control.| | ||
| + | |**PX-21** : AUTOMATIC SPEED FORWARD|mm/ | ||
| + | |**PX-22** : AUTOMATIC SPEED BACKWARD|mm/ | ||
| + | |**PX-23** : MANUAL FAST SPEED|mm/ | ||
| + | |**PX-24** : MANUAL SLOW SPEED|mm/ | ||
| + | |**PX-25** : MINIMUM MOVEMENT|mm|0.1|0 - 999.9|Encoder fault control: minimum movement for the axis.| | ||
| + | |**PX-26** : VOLTAGE THRESHOLD|V|1.0|0 - 10.0|Encoder fault control : minimum voltage to start encoder control.| | ||
| + | |**PX-27** : END CYCLE PARKING |-|0|0 - 1|Enable Parking position at the end of automatic cycle.\\ **0**: disabled\\ **1**: enabled| | ||
| + | |**PX-28** : MAXIMUM SPEED|mm/ | ||
| + | |**PX-29** : FEEDFORWARD|%|100.0|0 - 200.0|Feed-forward register for PID regulation.| | ||
| + | |**PX-30** : PROPORTIONAL GAIN|-|0|0 - 9.999|Proportional gain register for PID regulation.| | ||
| + | |**PX-31** : INTEGRAL TIME|s|0|0 - 9.999|Integral register for PID regulation.| | ||
| + | |**PX-32** : DERIVATIVE TIME|s|0|0 - 9.999|Derivative register for PID regulation.| | ||
| + | |**PX-33** : MAX FOLLOWING ERROR|mm|9999.99|0 - 9999.99|Maximum error between calculated and real axis position. | | ||
| + | |**PX-34** : OFFSET|V|0|-99.9999 - 99.9999|Analogic output offset for drive compensation.| | ||
| + | |**PX-35** : MAX INTERPOLATION SPEED|%|80.0|0 - 100.0|Maximum interpolation speed.\\ Percentage of maximum speed in PX-28.| | ||
| + | |**PX-36** : HOMING SENSOR LOGIC|-|0|0 - 1|**0**: Sensor NO (normally open).\\ **1**: Sensor NC (normally close).| | ||
| + | ^ \\ **Pulse position mode** | ||
| + | |**PX-37** : APPROACH POSITION|mm|10.0|0 - 999.9|If > 0 pulse positioning enabled.\\ Position before target to start pulse positioning. | | ||
| + | |**PX-38** : PULSE AMPLITUDE|V|0.1|0 - 10.0|Pulse amplitude in Volt.| | ||
| + | |**PX-39** : PULSE TIME|s|0.20|0 - 99.99|Time of a single pulse step.| | ||
| + | |**PX-40** : PULSE DELAY|s|0.20|0 - 99.99|Time between two steps.| | ||
| + | |**PX-41** : PULSE TIMEOUT|s|0|0 - 99|Pulse positioning maximum time.| | ||
| + | ^ \\ **Parameters valid only for X axis** | ||
| + | |**PX-42** : TABLE CENTER COORDINATE|mm|1000.0|-99999.9 - 99999.9|Axis coordinate of the rotary table.| | ||
| + | |**PX-43** : OFFSET DRILL-DISK|mm|0.0|-99999.9 - 99999.9|Distance between disk center and drill center.| | ||
| + | |**PX-44** : RAMP TYPE|-|0|0 - 1|**0**: Linear ramps.\\ **1**: Epicyclic ramps.| | ||
| + | ^ \\ **Parameters only for Y axis** | ||
| + | |**PY-42** : TABLE CENTER COORDINATE|mm|1000.0|-99999.9 - 99999.9|Axis coordinate of the rotary table.(x)| | ||
| + | |**PY-43** : TOLERANCE ALARM DISABLE|-|0|0 - 1|**0**: alarm enabled\\ **1**: alarm disabled| | ||
| + | |**PY-44** : OFFSET DRILL-DISK|mm|100.0|-99999.9 - 99999.9|Distance between disk center and drill center.| | ||
| + | |**PY-45** : RAMP TYPE|-|0|0 - 1|**0**: Linear ramps.\\ **1**: Epicyclic ramps.| | ||
| + | ^ \\ | ||
| + | |**PZ-42** : TOLERANCE ALARM DISABLE|-|0|0 - 1|**0**: alarm enabled\\ **1**: alarm disabled| | ||
| + | |**PZ-43** : RAMP TYPE|-|0|0 - 1|**0**: Linear ramps.\\ **1**: Epicyclic ramps.| | ||
| + | |||
| + | |||
| + | < | ||
| + | |||
| + | |||
| + | ===== - W axis setup ===== | ||
| + | |||
| + | | :tch: {{: | ||
| + | \\ | ||
| + | |||
| + | ^ **Parameter** | ||
| + | |**PW-01** : AXIS ENABLE|-|0|0 - 1|**0**: axis disabled\\ **1**: axis enabled| | ||
| + | |**PW-02** : MEASURE|°|0.1|0 - 99999.9|Distance, | ||
| + | |**PW-03** : PULSE|-|1|0 - 999999|Encoder pulses for the distance set in PX-1.\\ // | ||
| + | |**PW-04** : TOLERANCE|°|0.50|0 - 99.99|Distance around target position. \\ If an axis stops inside this distance, the positioning is correct. | | ||
| + | |**PW-05** : ENABLE TIME|s|0.200|0 - 9.999|Enable time before axis starts moving.| | ||
| + | |**PW-06** : DISABLE TIME|s|0.200|0 - 9.999|Disable time after axis stops.| | ||
| + | |**PW-07** : SLOW POSITION|°|5.00|0 - 99.99|Target position when axis has slow speed before the final target.| | ||
| + | |**PW-08** : FORWARD INERTIA|°|0|0 - 99.999|Inertia space at the end of forward movements.| | ||
| + | |**PW-09** : BACKWARD INERTIA|°|0|0 - 99.999|Inertia space at the end of backward movements.| | ||
| + | |**PW-10** : INERTIA MODE|-|0|0 - 2|At the end of positioning: | ||
| + | |**PW-11** : WAIT TOLERANCE TIMER|s|1.000|0 - 9.999|Time between axis stop and tolerance control.| | ||
| + | |**PW-12** : BACKLASH MODE|-|0|0 - 4|**0**: no backlash\\ **1**: forward backlash\\ **2**: backward backlash\\ **3**: forward backlash without speed slow down\\ **4**: backward backlash without speed slow down| | ||
| + | |**PW-13** : OVER POSITION|°|0|0 - 999.99|Over quota for backlash.| | ||
| + | |**PW-14** : AUTOMATIC FAST SPEED|%|10.0|0 - 100.0|Axis fast speed during automatic cycle.| | ||
| + | |**PW-15** : AUTOMATIC SLOW SPEED|%|5.0|0 - 100.0|Axis slow speed during automatic cycle.| | ||
| + | |**PW-16** : MANUAL FAST SPEED|%|10.0|0 - 100.0|Axis fast speed during manual jog movement.| | ||
| + | |**PW-17** : MANUAL SLOW SPEED|%|5.0|0 - 100.0|Axis slow speed during manual jog movement.| | ||
| + | |**PW-18** : HOMING FAST SPEED|%|10.0|0 - 100.0|Homing sensor search speed.| | ||
| + | |**PW-19** : HOMING SLOW SPEED|%|1.0|0 - 100.0|Axis speed after inversion in homing.| | ||
| + | |**PW-20** : AXIS IN AUTO HOMING |-|1|0 - 1|**0**: Axis not included in automatic homing sequence.\\ **1**: Axis included in automatic homing sequence.| | ||
| + | |**PW-21** : HOMING OFFSET|°|0|-99999.9 - 99999.9|Set position at the end of homing procedure.| | ||
| + | |**PW-22** : HOMING TYPE|-|0|0 - 3|**0**: Axis goes to homing sensor, inverts movement and goes to PW-22.\\ **1**: Axis searches the homing sensor, inverts movement and set PW-22 quota on encoder zero signal.\\ **2**: Axis homing without movement. Set PW-22 quota on homing sensor signal.\\ **3**: homing disabled.| | ||
| + | |**PW-23** : HOMING DIRECTION|-|1|0 - 1|**0**: | ||
| + | |**PW-24** : MAXIMUM QUOTA|°|9999.99|-9999.99 - 9999.99|Maximum quota for the axis. Software limit switch.| | ||
| + | |**PW-25** : MINIMUM QUOTA|°|-9999.99|-9999.99 - 9999.99|Minimum quota for the axis. Software limit switch.| | ||
| + | |**PW-26** : MINIMUM SHIFT|°|0.10|0 - 99.99|Encoder fault control: minimum shift for the axis.| | ||
| + | |**PW-27** : MINIMUM TIMER|s|2.000|0 - 99.99|Encoder fault control : sample time to check minimum shift.| | ||
| + | |**PW-28** : BRAKE LOGIC|-|1|0 - 1|**0**: Brake output N.O.\\ **1**: Brake output N.C.| | ||
| + | |**PW-29** : BRAKE TIMER|s|1.000|0 - 9.999|Enable time before axis starts moving and after axis stop.| | ||
| + | |**PW-30** : ACCELERATION|V/ | ||
| + | |**PW-31** : DECELERATION|V/ | ||
| + | ^ \\ | ||
| + | |**PW-32** : PULSE ENABLE|-|0|0 - 1|**0**: Pulse positioning disable.\\ **1**: Pulse positioning enable.| | ||
| + | |**PW-33** : APPROACH QUOTA|°|0.30|0 - 999.99|Quota before target where pulse positioning begins.| | ||
| + | |**PW-34** : PULSE TIME|s|0.100|0 - 9.999|Time of a single pulse step.| | ||
| + | |**PW-35** : PULSE DELAY|s|0.100|0 - 9.999|Time between two steps.| | ||
| + | |**PW-36** : PULSE NUMBER|-|40|0 - 9999|Maximum number of pulse step.| | ||
| + | |**PW-37** : PULSE AMPLITUDE|V|0.1|0 - 10.0|Pulse amplitude in volt.| | ||
| + | ^ \\ | ||
| + | |**PW-38** : ENABLE LOCK|-|0|0 - 1|**0**: lock engage disable\\ **1**: lock engage enable.| | ||
| + | |**PW-39** : LOCK DELAY|s|0.200|0 - 9.999|Time between lock engage and brake output| | ||
| + | |**PW-40** : LOCK 1 POSITION|°|0|-9999.99 - 9999.99|Position for lock 1| | ||
| + | |**PW-41** : LOCK 2 POSITION|°|90.00|-9999.99 - 9999.99|Position for lock 2| | ||
| + | ^ \\ | ||
| + | |**PW-42** : ENABLE CONVERSION|-|0|0 - 1|**0**: position linear conversion disable.\\ **1**: position linear conversion enable.| | ||
| + | |**PW-43** : REAL POSIT 2|°|45.00|-9999.99 - 9999.99|Axis real position in sector 2| | ||
| + | |**PW-44** : CONV. POSIT 2|°|45.00|-9999.99 - 9999.99|Axis converted position in sector 2| | ||
| + | |**PW-45** : REAL POSIT 3|°|90.00|-9999.99 - 9999.99|Axis real position in sector 3| | ||
| + | |**PW-46** : CONV. POSIT 3|°|90.00|-9999.99 - 9999.99|Axis converted position in sector 3| | ||
| + | |**PW-47** : REAL POSIT 4|°|135.00|-9999.99 - 9999.99|Axis real position in sector 4| | ||
| + | |**PW-48** : CONV. POSIT 4|°|135.00|-9999.99 - 9999.99|Axis converted position in sector 4| | ||
| + | |**PW-49** : REAL POSIT 5|°|180.00|-9999.99 - 9999.99|Axis real position in sector 5| | ||
| + | |**PW-50** : CONV. POSIT 5|°|180.00|-9999.99 - 9999.99|Axis converted position in sector 5| | ||
| + | |**PW-51** : REAL POSIT 6|°|225.00|-9999.99 - 9999.99|Axis real position in sector 6| | ||
| + | |**PW-52** : CONV. POSIT 6|°|225.00|-9999.99 - 9999.99|Axis converted position in sector 6| | ||
| + | |**PW-53** : REAL POSIT 7|°|270.00|-9999.99 - 9999.99|Axis real position in sector 7| | ||
| + | |**PW-54** : CONV. POSIT 7|°|270.00|-9999.99 - 9999.99|Axis converted position in sector 7| | ||
| + | |**PW-55** : REAL POSIT 8|°|315.00|-9999.99 - 9999.99|Axis real position in sector 8| | ||
| + | |**PW-56** : CONV. POSIT 8|°|315.00|-9999.99 - 9999.99|Axis converted position in sector 8| | ||
| + | |||
| + | < | ||
| + | |||
| + | ===== - H axis setup ===== | ||
| + | |||
| + | | :tch: {{: | ||
| + | |||
| + | ^ // | ||
| + | | **PH-01** : INCLINATION TYPE | - | 1 | 0 - 1 | **0**: axis inclination with Z axis\\ **1**: axis inclination only head | | ||
| + | | **PH-02** : MOTOR | - | 0 | 0 - 2 | **0**: axis without encoder and motor\\ **1**: axis with only encoder \\ **2**: axis with encoder and motor | | ||
| + | | **PH-03** : // | ||
| + | | **PH-04** : MEASURE | ||
| + | | **PH-05** : PULSE | - | 1 | 0 - 999999 | ||
| + | | **PH-06** : TOLERANCE | ||
| + | | **PH-07** : ENABLE TIME | s | 0.200 | 0 - 9.999 | Enable time before axis starts moving. | ||
| + | | **PH-08** : DISABLE TIME | s | 0.200 | 0 - 9.999 | Disable time after axis stops. | ||
| + | | **PH-09** : SPACE IN SLOW | ° | 5.00 | 0 - 99.99 | Space in slow speed. Target quota when axis speed slows down before final target. | ||
| + | | **PH-10** : FORWARD INERTIA | ||
| + | | **PH-11** : BACKWARD INERTIA | ||
| + | | **PH-12** : INERTIA MODE | - | 0 | 0 - 2 | At the end of positioning: | ||
| + | | **PH-13** : WAIT TOLERANCE TIMER | s | 1.000 | 0 - 9.999 | Time between axis stop and tolerance control. | ||
| + | | **PH-14** : BACKLASH MODE | - | 0 | 0 - 4 | **0**: no backlash\\ **1**: forward backlash\\ **2**: backward backlash\\ **3**: forward backlash without speed slow down\\ **4**: backward backlash without speed slow down | | ||
| + | | **PH-15** : OVER POSITION | ||
| + | | **PH-16** : AUTOMATIC FAST SPEED | % | 10.0 | 0 - 100.0 | Axis fast speed during automatic cycle. | ||
| + | | **PH-17** : AUTOMATIC SLOW SPEED | % | 5.0 | 0 - 100.0 | Axis slow speed during automatic cycle. | ||
| + | | **PH-18** : MANUAL FAST SPEED | % | 10.0 | 0 - 100.0 | Axis fast speed during manual jog movement. | ||
| + | | **PH-19** : MANUAL SLOW SPEED | % | 5.0 | 0 - 100.0 | Axis slow speed during manual jog movement. | ||
| + | | **PH-20** : HOMING FAST SPEED | % | 10.0 | 0 - 100.0 | Axis speed at the start of homing. | ||
| + | | **PH-21** : HOMING SLOW SPEED | % | 1.0 | 0 - 100.0 | Axis speed after movement inversion in homing. | ||
| + | | **PH-22** : HOMING SEQUENCE ENABLE | ||
| + | | **PH-23** : HOMING OFFSET | ||
| + | | **PH-24** : HOMING TYPE | - | 0 | 0 - 3 | **0**: Axis searches the homing sensor, inverts movement and set PH-24 quota.\\ **1**: Axis searches the homing sensor, inverts movement and set PH-24 quota on encoder zero signal.\\ **2**: Axis homing without movement. Set PH-24 quota on homing sensor signal.\\ **3**: homing disabled. | ||
| + | | **PH-25** : HOMING DIRECTION | ||
| + | | **PH-26** : MAXIMUM QUOTA | ° | 9999.99 | ||
| + | | **PH-27** : MINIMUM QUOTA | ° | -9999.99 | ||
| + | | **PH-28** : MINIMUM SHIFT | ° | 0.10 | 0 - 99.99 | Encoder fault control: minimum shift for the axis. | | ||
| + | | **PH-29** : MINIMUM TIMER | s | 2.000 | 0 - 99.999 | ||
| + | | **PH-30** : BRAKE LOGIC | - | 1 | 0 - 1 | **0**: Brake output N.O.\\ **1**: Brake output N.C. | | ||
| + | | **PH-31** : BRAKE TIMER | s | 1.000 | 0 - 9.999 | Enable time before axis starts moving and after axis stop. | | ||
| + | | **PH-32** : ACCELERATION | ||
| + | | **PH-33** : DECELERATION | ||
| + | ^ \\ | ||
| + | | **PH-34** : PULSE ENABLE | ||
| + | | **PH-35** : APPROACH POSITION | ||
| + | | **PH-36** : PULSE TIME | s | 0.100 | 0 - 9.999 | Time of a single pulse step. | | ||
| + | | **PH-37** : PULSE DELAY | s | 0.100 | 0 - 9.999 | Time between two steps. | ||
| + | | **PH-38** : PULSE NUMBER | ||
| + | | **PH-39** : PULSE AMPLITUDE | ||
| + | ^ \\ **Axe position locks** | ||
| + | | **PH-40** : ENABLE SPINE | - | 0 | 0 - 1 | **0**: Conic spine insertion disable.\\ **1**: Conic spine insertion enable. | ||
| + | | **PH-41** : LOCK DELAY | s | 0.200 | 0 - 9.999 | Time between spine insertion and brake output. | ||
| + | | **PH-42** : LOCK 1 POSITION | ||
| + | | **PH-43** : LOCK 2 POSITION | ||
| + | ^ \\ | ||
| + | | **PH-44** : ENABLE CONVERSION | ||
| + | | **PH-45** : REAL POSIT 2 | ° | 22.50 | -9999.99 - 9999.99 | ||
| + | | **PH-46** : CONV. POSIT 2 | ° | 22.50 | -9999.99 - 9999.99 | ||
| + | | **PH-47** : REAL POSIT 3 | ° | 45.00 | -9999.99 - 9999.99 | ||
| + | | **PH-48** : CONV. POSIT 3 | ° | 45.00 | -9999.99 - 9999.99 | ||
| + | | **PH-49** : REAL POSIT 4 | ° | 67.50 | -9999.99 - 9999.99 | ||
| + | | **PH-50** : CONV. POSIT 4 | ° | 67.50 | -9999.99 - 9999.99 | ||
| + | | **PH-51** : REAL POSIT 5 | ° | 90.00 | -9999.99 - 9999.99 | ||
| + | | **PH-52** : CONV. POSIT 5 | ° | 90.00 | -9999.99 - 9999.99 | ||
| + | | **PH-53** : REAL POSIT 6 | ° | 0 | -9999.99 - 9999.99 | ||
| + | | **PH-54** : CONV. POSIT 6 | ° | 0 | -9999.99 - 9999.99 | ||
| + | | **PH-55** : REAL POSIT 7 | ° | 0 | -9999.99 - 9999.99 | ||
| + | | **PH-56** : CONV. POSIT 7 | ° | 0 | -9999.99 - 9999.99 | ||
| + | | **PH-57** : REAL POSIT 8 | ° | 0 | -9999.99 - 9999.99 | ||
| + | | **PH-58** : CONV. POSIT 8 | ° | 0 | -9999.99 - 9999.99 | ||
| + | |||
| + | < | ||
| + | |||
| + | ====== - Diagnostics ====== | ||
| + | |||
| + | |||
| + | | :tch: \\ | ||
| + | | | ||
| + | | | ||
| + | | | ||
| + | | | ||
| + | | | ||
| + | |||
| + | |||
| + | < | ||
| + | |||
| + | |||
| + | ===== - CPU DATA ===== | ||
| + | |||
| + | |{{: | ||
| + | |||
| + | ===== - Inputs ===== | ||
| + | |||
| + | | :tch:\\ **INPUTS**\\ {{: | ||
| + | |::: | ||
| + | |::: | ||
| + | ===== - Outputs ===== | ||
| + | |||
| + | | :tch:\\ **OUTPUTS**\\ {{: | ||
| + | |||
| + | |||
| + | ===== - Encoder Counts ===== | ||
| + | |||
| + | | :tch:\\ **COUNTS**\\ {{: | ||
| + | |||
| + | ===== - Analog outputs ===== | ||
| + | |||
| + | | :tch:\\ **ANALOG OUTS**\\ {{: | ||
| + | |||
| + | < | ||
| + | |||
| + | ====== - Axis Calibration ====== | ||
| + | |||
| + | | :tch: {{: | ||
| + | | | ||
| + | |::: | | :tch: \\ | ||
| + | |::: |::: | ||
| + | |::: |::: | ||
| + | |::: |::: | ||
| + | |::: |::: | ||
| + | |::: |::: | ||
| + | |||
| + | < | ||
| + | |||
| + | ===== - Resolution ===== | ||
| + | |||
| + | {{page> | ||
| + | |||
| + | |||
| + | |||
| + | |||
| + | < | ||
| + | |||
| + | |||
| + | ===== - P.I.D. ===== | ||
| + | |||
| + | | :tch:\\ **P.I.D.**\\ {{: | ||
| + | |||
| + | The PI + FF calibration procedure: | ||
| + | Space feedback corrects the axis position according to the follow error reading.\\ | ||
| + | Settings in yellow can be modified for the calibration.\\ | ||
| + | Service data is in green and only used for the setup procedure. | ||
| + | |||
| + | ^// | ||
| + | |VOLTAGE OUT|V|0.0|-10.0 – 10.0|Output voltage, with 0.1V precision, sent directly to the device| | ||
| + | |OFFSET|V|0.0000|-99.9999 – 99.9999|Voltage added to the analog output to compensate any supply voltage irregularities| | ||
| + | |SPEED|mm/ | ||
| + | |MAX SPEED|mm/' | ||
| + | |POSITION|mm|-|-|The real axis position| | ||
| + | |DELTA|mm|0.0|-|Delta space between two positions| | ||
| + | |SET SPEED|mm/' | ||
| + | |ACC. TIME|s|1.00|-|Acceleration time during positioning| | ||
| + | |DEC. TIME|s|1.00|-|Deceleration time during positioning| | ||
| + | |FEEDFORWARD|%|100.0|0.0 – 200.0|Percentage speed multiplier to generate the feed-forward quota of the analog output| | ||
| + | |PROP. GAIN|-|0.010|0.000 – 9.999|The follow error multiplier to generate the proportional quota of the analog output| | ||
| + | |T INTEGRAL|s|0.000|0.000 – 9.999|The integration time coefficient of the follow error.\\ The error integration multiplier to generates the integral quota of the analog output| | ||
| + | |MAX FOLLOW ERR.|mm|99999.9|0.0 – 99999.9|The maximum drift between the calculated axis position and real axis position| | ||
| + | |FOLLOW ERR.|mm|-|-|The real follow error reading| | ||
| + | |||
| + | First complete the following procedures: | ||
| + | * RESOLUTION: set the resolution. | ||
| + | * MAX POSITION: enter a very large positive setting (e.g. 99999.9 mm) | ||
| + | * MIN POSITION: enter a very large negative setting (e.g. - 99999.9 mm) | ||
| + | |||
| + | ---- | ||
| + | |||
| + | **IMPORTANT! Essential conditions for the all procedures: | ||
| + | {{: | ||
| + | |||
| + | All emergency conditions on the machine must be eliminated. | ||
| + | |||
| + | === Procedures === | ||
| + | \\ | ||
| + | |||
| + | ^**// | ||
| + | |**1**|: | ||
| + | |**2**|Set OUT VOLTAGE = 0| | ||
| + | |**3**|Regulate the OFFSET (directly by {{: | ||
| + | |**4**|: | ||
| + | \\ | ||
| + | |||
| + | ^**// | ||
| + | |An output voltage > 0 increases POSITION|| | ||
| + | |**1**|: | ||
| + | |**2**|Enter VOUT = 1.0| | ||
| + | |**3**|Check that POSITION increases| | ||
| + | |**4**|: | ||
| + | |**5**|{{: | ||
| + | \\ | ||
| + | |||
| + | ^**// | ||
| + | |Setting the maximum axis speed (10V output)|| | ||
| + | |**1**|: | ||
| + | |**2**|Enter **VOUT** > 1.0 (as close to 10V as possible)| | ||
| + | |**3**|Note the **SPEED** reading| | ||
| + | |**4**|Calculate the MAX SPEED: | ||
| + | |**5**|: | ||
| + | |**6**|Enter the above calculation result in **MAX SPEED**| | ||
| + | \\ | ||
| + | |||
| + | < | ||
| + | ^**//Space Feedback// | ||
| + | |Important: first complete all previous procedures|| | ||
| + | |**1**|Enter **FEEDFORWARD** = 100.0| | ||
| + | |**2**|Enter **PROP. GAIN** = minimum setting (0.001)| | ||
| + | |**3**|If **FOLLOW ERR** is not 0, now this reading will reduce with an axis movement| | ||
| + | |**4**|Enter **DELTA** = any distance and **SET SPEED** = a speed (nearly **MAX SPEED**)| | ||
| + | |**5**|: | ||
| + | |**6**|The axis moves forward by the distance in **DELTA** at the speed in **SET SPEED**| | ||
| + | |**7**|The axis then returns to the start position and repeats the movement| | ||
| + | |**8**|During the movements note the **FOLLOW ERR** reading and vary **FEEDFORWARD** and **PROP. GAIN** to keep it as low as possible.\\ Setting rules \\ < | ||
| + | * Gradually increase **PROP. GAIN** until the axis does not vibrate when stopped. Then slightly reduce the setting to until ok | ||
| + | * Rule for varying **FEEDFORWARD** | ||
| + | </ | ||
| + | < | ||
| + | ^ ^^ FOLLOW ERR. ^| | ||
| + | ^::: | ||
| + | ^\\ Direction^Forward|Increase\\ FEEDFORWARD|Reduce\\ FEEDFORWARD| | ||
| + | ^::: | ||
| + | </ | ||
| + | </ | ||
| + | |**9**|{{: | ||
| + | |**10**|: | ||
| + | < | ||
| + | |||
| + | |||
| + | |||
| + | < | ||
| + | |||
| + | ===== - Linearization ===== | ||
| + | |||
| + | | :tch:\\ **LINEARIZATION**\\ {{: | ||
| + | |||
| + | |||
| + | |||
| + | if the mechanics is not linear in this page you can fill a conversion chart between positions read from the transducer (real angle) and posizon correct (linearized). | ||
| + | |||
| + | < | ||
| + | |||
| + | |||
| + | |||
| + | === - Table Center Correction === | ||
| + | |||
| + | | :tch: {{: | ||
| + | | {{: | ||
| + | |||
| + | **Center Correction Procedure** | ||
| + | |||
| + | - Select Manual mode. | ||
| + | - Zero-set the Z axis on the slab top. | ||
| + | - Power the disk and wait until it reaches set speed. | ||
| + | - :tch: **START** to make the 5 cuts as shown. The cuts are made at 5 mm depth. | ||
| + | - Measure the 3 distances (X-, X+, Y) and enter them in PC03, PC04, PC05. | ||
| + | - :tch: **CALC** to make the corrections. PC01 and PC02 will change reading. **CALC** can only be used once, to repeat exit the screen and enter again. | ||
| + | - :tch: **SAVE** to save the corrections. | ||
| + | - Exit and enter this screen again to repeat points 1, 2 and 3. | ||
| + | - Check that PC03 = PC04 and PC05 = L mm. | ||
| + | |||
| + | ^ Parameter | ||
| + | |PC01 : X CENTER|mm|1699.10|0 - 999999.99|Copy of X table center| | ||
| + | |PC02 : Y CENTER|mm|1765.60|0 - 999999.99|Copy of Y table center| | ||
| + | |PC03 : | ||
| + | |PC04 : | ||
| + | |PC05 :|mm|0.00|0 ~ 9999.99|Measure as shown for the Y center correction| | ||
| + | |L: | ||
| + | |Z: | ||
| + | |||
| + | < | ||
| + | |||
| + | |||
| + | |||
| + | |||
| + | ====== - Disk RPM Chart ====== | ||
| + | |||
| + | |**MAIN MENU**\\ | ||
| + | |:::| :tch: {{: | ||
| + | |::: | ||
| + | |::: | ||
| + | |||
| + | |||
| + | |||
| + | |||
| + | |||
| + | |||