~~BOZZA~~
Document | P1P20FK20-001 | ||
---|---|---|---|
Description | Operation | ||
Drawn up | Michele Sandri | ||
Approved | Gabriele Bazzi | ||
Link: | http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p20/mdu_p1p20fk20-001/setup_-_tarature_-_funzionamento | ||
Languages | English - Italiano | ||
Release | Description | Notes | Date |
01 | New Manual | 10/04/14 |
All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. QEM does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information in this document can be changed without notice. QEM shall not be held liable for any error or omission in this document. QEM® is a registered trademark.Microsoft® and MS-DOS® are registered trademarks and Windows® is a trademark of Microsoft Corporation.
The P1P20FK20 - 001 application software installata on the hardware Qmove J1-P20-FK20, is a controller for marble edging machinery with a maximum of 14 heads, providing the possibility to control the startup of the head motors and eventual movement of a floating system. Each head can be given an advance/lag on the start and end of the piece.
Function key | Led | Function | Hardware |
---|---|---|---|
- | Main Menu | J1P20-FK20 | |
- | Manual operations | ||
- | Program select | ||
- | Reset pieces | ||
- | Diagnostic | ||
- | Alarms screen | ||
- | Previous screen Press 1 second for Main screen |
The Top Bar: | . Machine state . | . Screen name . | . Time . |
State | Icon | Description |
---|---|---|
INITIALISING | Machine startup, loading data | |
MANUAL | Machine in manual mode | |
SETUP | Machine in setup (reserved area) | |
PROGRAMMING | Machine in program edit | |
AUTO ON | Machine in automatic mode | |
ALARM | Machine in alarm mode |
The Bottom Bar: | Red bar: most recent alarm | Blue bar: warning messages |
Message | Description |
---|---|
Too many pieces in machine | Too many pieces are on the conveyor (>30). Stop the piece feed to allow the machine work the pieces already loaded. |
Waiting for power system… | The machine is waiting for the power system to be ready before quiting the initializing state |
Zero floating system on | Searching for the zero position of the floating system |
Zero floating system timeout | The set time to search for the floating zero has expired |
The machine will wait until the power system is ready before going to the main screen Progress messages are given during this time.
Name | Description |
---|---|
Program N°: | Program number and description of work in progress. |
Conveyor speed | Conveyor speed in m/min. |
Floating | Floating system On/Off. |
Worked Mt | Total material worked by the machine in metres. |
Worked Pcs | Total pieces worked by the machine. |
Last Pc Length | Length of the last piece to enter the machine. |
The screen format depends on the machine layout:
= machines with piece feed from left
= machines with piece feed from right
Display showing heads working, conveyor movement and speed, the piece infeed sensor state and the mandrel motor states.
A shortcut panel to control the heads:
Head on Head off |
Button | Description |
---|---|
Alarm screen | |
Programming screen | |
Functions menu | |
Input/Output Diagnostic menu | |
Reserved area (password needed) |
Touch a program to select it.
A work program includes: | • Mandrel work parameters • Bevel work parameters |
Steps to edit a work program:
Touch a program name to change it.
Select if the program is for all heads or a single head:
Button | Description |
---|---|
: Uniform setting | Mandrel/Bevel program parameters valid for all Mandrels/Bevel on machine. The Head number scroll cannot be used |
and | Change the Head number |
WORK 1
WORK 2
WORK 3
WORK 4
WORK 5
When exiting the screen, confirm to save the program :
manual/automatic Homing of Floating Reset pieces |
To operate a movement, select the touch buttons for the function and press Start. MODE indicates indicate the manual operation mode:
MANUAL Screen 1: conveyor and floating system
Button | Description |
---|---|
CONVEYOR | |
Select forward or backward jog direction. The real speed is given in m/min | |
FLOATING SYSTEM | |
Select jog movement of the floating system |
MANUAL Screen 2: head up or down and motor start
Button | Description |
---|---|
Select UP for selected head | |
Select DOWN for selected head | |
Select OFF for the selected head motor | |
Select ON for the selected head motor |
The diagram next to the buttons shows the state of the selected head.
In manual mode the heads are disabled. If a piece is fed into the machine, it is detected but not worked.
Start ZERO homing procedure on the floating system
Description
1 - the floating system is operated until the zero sensor input is not received once
2 - the second time the sensor is tripped, a timer is started equal to the time from the previous input plus a setup parameter
3 - when the timer ends, which should correspond to a full cycle of the floating system, a control checks that the system is at the zero sensor
4 - if the system stops before or after the sensor, the homing starts again, increased or decreased by a the time, plus or minus a setup parameter
5 - the cycle is repeated until the system stops exactly on the zero sensor
6 - Each cycle is delayed for a set time.
-
-
Parameter | Unit measure | Description |
---|---|---|
IN WORK | - | How many pieces are loaded in the machine |
SELECTED | - | How many pieces have been selected for cancellation |
- | Forward and back through the piece data screens. If a screen does not have pieces it is not shown | |
PIECE | - | The piece number loaded. Touch to select or unselect |
QI:Start position | mm | The distance from the piece read sensor and the front of the piece |
QF:End position | mm | The distance from the piece read sensor and the end of the piece |
L:Length | mm | Length of the piece |
HEADS | - | The two heads at the front and end of the piece. An empty space between two heads is indicated by <> next to it |
Button | Description |
---|---|
Confirm selection and go to reset screen |
The LED is on when the input is active
The LED is on when the output is active
Z IN led shows the Z input state (zero pulse).
The analog output is given in Volts.
Fw name | firmware and checksum |
Aux fw | I/O module firmware ( only if implemented ) |
Task time | CPU cycle time : Minimum, Average, Maximum |
CPU time | CPU time in Run state (hh:mm) |
Touch screen | Test touch |
The Alarm messages are given in the screen below:
Alarm Message | Cause |
---|---|
Emergency pressed | The emergency is pressed and the machine disabled |
Inverter fault | An inverter fault has been detected |
Conveyor encoder fault | No signals from conveyor encoder input. |
Thermal cutouts | Check the circuit breakers in the electric cabinet |
Enclosures open | Check that all enclosures are closed |
No air | heck the compressed air circuit |
Can Bus Error | Can network error (only if implemented) |
Can Node Guarding | Can node detection error (only if implemented) |
Can module disconnected |
To cancel an alarm : ★ eliminate the cause ★ press the button for 3 seconds |
Alarm history listing:
N.B. Alarm history maximum = 60
Shipment
Pack the controller adequately to avoid knocks and crushing during transport.
A good packing will avoid future problems.
Enclose:
A detailed description with allow a rapid identification and solution to the problem.