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en:strumenti:qmoveplus:j1p20:p1p20fh20-001:mdi_p1p20fh20-001 [2015/02/12 08:32] – [4.3. Machine Parameters - MP] qem102en:strumenti:qmoveplus:j1p20:p1p20fh20-001:mdi_p1p20fh20-001 [2019/08/29 17:01] (current) – external edit 127.0.0.1
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 +====== P1P20FH20 - 001 : Installation Manual ======
 +PRELIMINARE/
 +{{  :strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:prima_pagina.png?nolink&450  }}
 +
 +
 +
 +<WRAP center round box 90%>
 +|{{:varie:logo_qem_documentazione.png?direct&200|}}||||
 +^Document| **MDI_P1P20FH20-001**|||
 +^Description|Installation Manual |||
 +^Drawn up by| Michele Sandri|||
 +^Approved by| Gabriele Bazzi |||
 +^Link|http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p20/p1p20fh20-001/mdi_p1p20fh20-001|||
 +^:::|http://www.qem.eu/doku/doku.php/strumenti/qmoveplus/j1p20/mimj1p20fx|||
 +^Language|English|||
 +| ||||
 +^ Document Release ^ Description ^ Notes ^ Date ^
 +|  01  | New manual |  |07/07/2014|
 +</WRAP>
 +
 +----
 +
 +<wrap lo>
 +All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation.
 +QEM does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information in this document can be changed without notice. QEM shall not be held liable for any error or omission in this document.
 +QEM® is a registered trademark.Microsoft® and MS-DOS® are registered trademarks and Windows® is a trademark of Microsoft Corporation.
 +</wrap> 
 +
 +<html><pagebreak /></html>
 +
 +======  Contents ======
 +
 +  * 1.Description
 +  * 2. Hardware J1-P20-FH20
 +  * 2.1. Standard Symbols & Buttons
 +  * 2.2. MAIN SCREEN
 +  * 3. Startup
 +  * 4. Setup
 +  * 4.1. HMI Setup
 +  * 4.2. General Parameters - GP
 +  * 4.3. Machine Parameters - MP
 +  * 4.4. Belt and Head Calibrations
 +  * 4.5. Calibration
 +  * 4.5.1. Belt resolution
 +  * Axis Resolution
 +  * 4.5.2. Maximum Belt Speed calibration
 +  * 4.5.3. Head Calibration
 +  * 4.5.4. Slab IN limit switch offset
 +  * 4.5.5. Dynamic head Up/Down correction
 +  * 5. Diagnostic
 +  * 5.1. Digital Input diagnostic
 +  * 5.2. Digital Output diagnostic
 +  * 5.3. Operating Diagrams
 +  * 5.4. Belt encoder count
 +  * 5.5. Analog Inputs and Outputs
 +  * 5.6. System Info
 +  * 6. Warnings
 +  * 7. Alarms
 +  * 7.1. Alarm list
 +  * 7.2. Alarm history
 +  * 8. Typical wiring diagram
 +
 +<html><pagebreak /></html>
 +
 +
 +
 +
 +====== - Description ======
 +
 +Il software  **P1P20FH20 - 001**, installato nell'hardware //Qmove **J1-P20-FH20**, // realizza l'automazione di macchine **levigatrici/levigabordi** . \\ 
 +
 +**Caratteristiche principali**
 +
 +  * lo strumento comanda **19 teste**  di lavoro
 +  * controlla l'**avviamento sequenziale dei motori** (per limitare  l'eccessivo richiesta di corrente )
 +  * gestisce l'eventuale  **spostamento del ponte**
 +  * per ogni testa di lavorazione è possibile impostare gli **anticipi e i ritardi di lavorazione**, sia all'**inizio**, sia alla **fine** del pezzo
 +  * I comandi di salita/discesa  delle teste di levigatura, vengono calcolati ** automaticamente al variare della velocità** del nastro trasportatore.
 +  * lo strumento conta i **metri lavorati** ed è  in grado di lavorare fino a **30 pezzi** presenti contemporaneamente in macchina.
 +
 +**Altre Caratteristiche ** 
 +
 +  * HMI con touchscreen
 +  * Tasti funzione
 +  * Programmi di lavoro 
 +  * Messaggi di allarme
 +  * Messaggi di warning
 +  * Reset dei pezzi difettosi 
 +  * Reset di tutti i pezzi in lavorazione
 +  * Compensazione dell'offset del finecorsa di presenza pezzo 
 +  * Modo di lavorazione delle teste \\ 
 +      - Levigatura
 +      - Fresatura
 +      - Molatura
 +      - Spazzolatura
 +      - Getto d'acqua
 +
 +**Opzioni e caratteristiche di possibile futura implementazione** 
 +  
 +  * Con l'installazione dei moduli RMC1XX  sarà  possibile automatizzare **2 o 4 calibratori** 
 +  * Con l'installazione  dei moduli RMC1YY  sarà  possibile leggere la **corrente di ogni testa** 
 +  * E' possibile  dotare  lo strumento del software necessario  per realizzare delle **lavorazioni di bocciardatura** 
 +  * E' possibile  dotare  lo strumento di funzionalità  software di **abilitazione/disabilitazione di  ogni singola testa**
 +  * E' possibile  dotare  lo strumento di porta **Etnernet, che  consente di trasmettere i dati della macchina** agli uffici  di programmazione  della  produzione .
 +  * **Risparmio energetico :** accensione dei  motori solo durante la lavorazione  \\ ** Nota :** in questo caso si dovrà utilizzare un modulo di espansione degli I/O
 +**Note**
 +Se il cliente è interessato a  queste opzioni  e caratteristiche,  oppure  altre di Sua  scelta,  contattare  l'Ufficio Commerciale  della QEM ( info@qem.it )
 + 
 +<html><pagebreak /></html>
 +
 +====== - Hardware J1-P20-FH20 ======
 +
 +|{{:strumenti:QmovePlus:J1P20:J1P20_3d_01.png?nolink&300}}|{{:tasti:j1p20:tasto_j1p20-f1_01.png?direct&40}}|MAIN MENU |
 +|:::|{{:tasti:j1p20:tasto_j1p20-f2_01.png?direct&40}}|RESERVED SETUP (enter password)|
 +|:::|{{:tasti:j1p20:tasto_j1p20-f3_01.png?direct&40}}|WORK PROGRAMS|
 +|:::|{{:tasti:j1p20:tasto_j1p20-f4_01.png?direct&40}}|RESET ALL SLABS |
 +|:::|{{:tasti:j1p20:tasto_j1p20-f5_01.png?direct&40}}|RESET SELECTED SLABS|
 +|:::|{{:tasti:j1p20:tasto_j1p20-f6_01.png?direct&40}}|ALARMS|
 +|:::|{{:tasti:j1p20:tasto_j1p20-f7_01.png?direct&40}}|ESC TO PREVIOUS SCREEN|
 +\\ 
 +
 +{{  strumenti:qmoveplus:j1p20:j1p20_slot3_02.png?direct&600  }} 
 +
 +<html><pagebreak /></html>
 +
 +
 +===== - Standard Symbols & Buttons =====
 +
 +^  Button                                                Description                    ^  -----------------------  ^  Top Bar Symbol                            ^  Description            ^
 +|  {{:tasti:j1k31:tasto_enter.png?40&nolink}}           | Confirm Popup entry        |:::                  |  {{:simboli:manu.png?30}}                  | Manual                 |
 +|  {{:tasti:j1k31:tasto_run.png?40&nolink}}             | Popup Select                    |:::                  |  {{:simboli:alarm.png?30}}                 | Alarm                  |
 +|  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:butt_frsx_60x60_off.png?direct&30}}..{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:butt_frdx_60x60_off.png?direct&30}}  | Previous screen & Next screen       |:::                  |  {{:simboli:auto_on.png?30}}               | Automatic              |
 +|  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_90x90_page_up_004.png?direct&30}}..{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_90x90_page_down_004.png?direct&30}}  | Scroll list                     |:::                  |  {{:simboli:setuptar.png?30}}              | Function mode          |
 +|  {{:tasti_touch:key_off.png?55&nolink}}               | Reserved Area                   |:::                  |  {{:simboli:initialization.png?30}}        | Not initialized        |
 +|  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_90x90_exit_002.png?direct&30}}           | Quit without saving             |:::                  |  {{:simboli:led_34x48_locked_002.png?30}}  | Setup Locked/Unlocked  |
 +|  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_90x90_yes_002.png?direct&30}}  |Confirm setting |:::                  |  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:various:setuptar2.png}}  | Calibration  |
 +|  :info:                                               | **Green settings can be changed**  ||||
 +|  - - - - - - - - - - - - -  |  - - - - - - - - - - - - - - - - - - - -  |  - - - - - - - - - - - - - - - - - -  |  - - - - - - - - - - - - -  |  - - - - - - - - - - - - - - - - - - - -  |  
 +
 +===== - MAIN SCREEN =====
 +
 +|{{en:pages:leviga1:800x480:p_main1.png?direct&250}}|{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:butt_frdx_60x60_off.png?direct&30}} :->:\\ :<-: {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:butt_frsx_60x60_off.png?direct&30}}| {{en:pages:leviga1:800x480:p_main2_20_d.png?nolink&250}} Right IN|
 +|**Top Bar** (grey)\\ - Machine State\\ - Page name\\ - Page number\\ - Time\\ **Bottom Bars**\\ - Alarms (red)\\ - Warnings (light blue)|:::|{{en:pages:leviga1:800x480:p_main2_20_s.png?nolink&250}} Left IN|
 +
 +<html><pagebreak /></html>
 +
 +====== - Startup  ======
 +**Important** \\ 
 +
 +^  :info:  ^ hardware, wiring, general info, system info: [[http://www.qem.eu/doku/doku.php/strumenti/qmoveplus/j1p20/mimj1p20fx|Hardware manual]] 
 +
 +★Per una corretta messa in funzione della macchina, si raccomanda di seguire l'ordine delle attività di seguito descritte e illustrate
 +
 +
 +  - Control the application software code in the **Start screen**
 +  - Controllare la funzionalità del Touch in **[[#HMI Setup]]** 
 +  - Load the **[[#Default Parameters]]**
 +  - Control the **[[#General Parameters - GP]]** and **[[#Machine Parameters - MP]]** 
 +  - Check the **wiring** in **[[#Diagnostic]]** (see **[[#Typical Wiring Diagram]]**)
 +  - Check the **Beam direction** forward/backward in the Manual screen
 +  - Go to **[[#Calibration]]**  
 +    - Check the count direction and calibrate the Belt resolution in **[[#Belt Resolution]]** 
 +    - Calibrate the **[[#Maximum Belt Speed Calibration]]**
 +    - Calibrate the **[[#Slab IN limit switch offset]]**
 +    - Calibrate the **[[#Head Calibration]]**
 +      - Work diameter
 +      - Set the **head distances from the slab IN limit switches** 
 +      - Set the **[[#Dynamic head Up/Down correction]]** to the Belt speed 
 +  - Carry out the **[[#Backup Procedure]]**
 +  - Carry out the **[[#Archiving Procedure]]**   
 +
 +
 +<html><pagebreak /></html>
 +
 +====== - Setup ======
 +
 +|{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:003_-_p_main1.png?direct&200}}  |||||
 +|  :tch:\\ {{tasti:j1p20:tasto_j1p20-f1_01.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:006_-_p_menu.png?direct&200}}  ||||
 +| |  :tch:\\ {{tasti_touch:key.png?nolink&50}}\\ PASSWORD:**462** :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:008_-_p_setup.png?direct&200}}|||
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_defg_002.png?direct&50}} :->:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_defm_002.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:012_-_p_default.png?direct&200}}  ||
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_setupg_002.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:010_-_p_setupn_large.png?direct&200}}  ||
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_setupm_002.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:010_-_p_setupn_large_2.png?direct&200}}  ||
 +| | | |  :tch:\\ {{tasti:j1p20:tasto_j1p20-f7_01.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:011_-_p_save.png?direct&200}}  |
 +
 +<html><pagebreak /></html>
 +
 +===== - HMI Setup =====
 +
 +| {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:003_-_p_main1.png?150&direct}}                                                                                                                                                                                                                                                                ||||||
 +|  :tch:\\ {{tasti:j1p20:tasto_j1p20-f2_01.png?50&direct}}\\ PASSWORD:**462** :->:          | {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:008_-_p_setup.png?150&direct}}                                                                                                                                                                           |||||
 +|                                                                                      :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_hmi_002.png?50&nolink}} :->:  | {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:024_-_p_hmi.png?150&direct}}                                                                       ||||
 +|                                                                                                                                                                                          |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_touch_002.png?50&direct}} :->:  | {{pages:touch_calib_01.png?150&direct}}        |||
 +\\ 
 +
 +|  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_hmi_002.png?direct&50|}} :->:  |  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:024_-_p_hmi.png?direct&250}}  |
 +
 +
 +^//**Parameter**//^//**Default **//^//**Range**//^//**Description**//|
 +|**LOGO**|ON|OFF ~ ON|**OFF**: No logo\\ **ON**: logo |
 +|**LANGUAGE**|en_GB|-| **en_GB** : English\\ **it_IT** : Italiano |
 +|**BUZZER**|ON|OFF ~ ON| **OFF**: no buzzer\\ **ON**: buzzer|
 +|**DATE**|-|-|Set the date |
 +|**TIME**|-|-|Set the time |
 +|**GMT TIME**|OFF|OFF ~ ON|**OFF**: no legal time\\ **ON**: legal time|
 +\\ 
 +
 +^  **Touch Screen calibration**  ^^
 +|  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_touch_002.png?50&direct}} :->:  | {{pages:touch_calib_01.png?200&direct}}        |
 +|  Keep **+** pressed until bar is full  ||
 +
 +<html><pagebreak /></html>
 +
 +
 +===== - General Parameters - GP =====
 +  
 +{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_setupg_002.png?direct&50|}} :->: {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:010_-_p_setupn_large.png?nolink&250}}\\
 +
 +^//**Parameter**//^//**U.M.**//^//**Default **//^//**Range** //^//**Description**//|
 +|**GP-01**|-|4000| P   ( Pulse ) |**Encoder pulse** reading x 4,  corresponding to length in **Measure** .|\\ 
 +|**GP-02**|-|400.0|M ( Measure ) |**Length** corresponding to encoder pulses (**Pulse**) \\ - P/M is the resolution. It must be 0.000935 ~ 1.000000. \\  -  Pulse ane Measure are set by the procedure [[#Axis Resolution]].|
 +|**GP-03**|-|1|0 ~ 3|**Decimal point** for Belt **speed**\\ **0**=xxxx, **1**=xxx.x, **2**=xx.xx, **3**=x.xxx|
 +|**GP-04**|-|0|0 ~ 1|**Decimal point** for Belt ** misura** \\ **0**: xxxx, **1**: xxx.x |
 +|**GP-05**|-|1|0 ~ 1|**Heads Position** at belt speed below the minimum  (GP-06 )\\ **0** =  heads **remain DOWN** .\\ **1** =  heads **go to UP** .|
 +|**GP-06**|-|0.1|0 ~ 999999|**Minimum Belt speed** |
 +|**GP-07**|-|0.5|0 ~ 999999|**Speed Delta**, when above the filter is applied ( GP-08 ).|
 +|**GP-08**|msec|50|0 ~ 9999|**Filter** on Belt speed|
 +|**GP-09**|-|0|0 ~ 5|**Sampling Time** of the frequency meter \\ (used to determine the belt speed)\\ **0** = 240 ms,\\ **1** = 480 ms,\\ **2** = 24 ms,\\ **3** = 120 ms,\\ **4** = 960 ms,\\ **5** = 1920 ms.\\ |
 +|**GP-10**|-|0|0 ~ 1|**0** = **Save** slabs when machine OFF\\ **1** = **Do not save** slabs when machine OFF|
 +|**GP-11**|-|0|0 ~ 1|**Slab IN** (input I09) below **minimum speed**  .\\ **0** = YES \\ **1** = NO |
 +|**GP-12**|mm|10.0|0 ~ 9999|**Distance**, if below two adjacent slabs are **worked in continuous** \\ The slab counter still counts 2 slabs |
 +|**GP-13**|msec|1000|0 ~ 9999|**t1 time** for motor start output |
 +|**GP-14**|msec|1000|0 ~ 9999|**t2 time** between one motor start and another |
 +|**GP-15**|msec|1000|0 ~ 9999|**t3 time** between the last motor start and O24 output for end of motor start sequence |
 +|**GP-16**|-|0|0 ~ 1|**Abrasive Change Position** \\ **0** = on backward LS \\ **1** = on forward LS |
 +|**GP-17**|-|0|0 ~ 1|**Enclosures** contact logic\\ **0** = NC \\ **1** = NO |
 +
 +<html><pagebreak /></html>
 +
 +===== - Machine Parameters - MP =====
 +
 +{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_setupm_002.png?direct&50|}} :->: {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:010_-_p_setupn_large_2.png?direct&220|}}
 +
 +
 +^//**Parameter**//^//**U.M.**//^//**Default **//^//**Range**//^//**Description**//|
 +|**MP-01**|-|1|1 ~ 19|Number of heads |
 +|**MP-02**|mm|0|0 ~ 999999|Machine length \\ Distance between the slab IN limit switch and end of the machine | 
 +|**MP-03**|-|0|0 ~ 4|__Belt **Command/Control** __  \\ **0**  \\ - External Command/Control\\ - speed reading\\  **1**\\ - **Command  **\\ - speed reading\\ - analog out\\ **2** \\ -  **Command **\\ - speed reading\\ - analog out  (set by potentiometer).\\ **3**:\\ - ** Command & Control** by encoder feedback\\ - speed reading\\ -  analog out\\ - Start/Stop from controller\\ **4**:\\ - **Command & Control** by encoder feedback\\ - speed reading\\ - analog out (set by potentiometer) \\ - Start/Stop from controller |
 +|**MP-04**|-|0|0 ~ 1| **__Beam Command__** \\ **0** = **External Control**.\\ **1** = **Beam Control** with min & max limit switches and slowdown\\ (Il movimento avviene con almeno un pezzo in macchina).|
 +|**MP-05**|-|0|0 ~ 1|**__Motor Start Sequence__** .\\ **0** =  NO \\ **1** = yes|
 +|**MP-06**|-|-|-|-|
 +|**MP-07**|-|-|-|-|
 +|**MP-08**|m/min|5.0|0 ~ 5.0|**Maximum Belt speed** ( AO1 = 10 Volt ) (MP-03 > 0) |
 +|**MP-09**|m/min|3.0|0 ~ 5.0|**Max Belt Speed in automatic** \\  (MP-03 > 0 ) |
 +|**MP-10**|m/min|1.0|0 ~ 5.0|**Belt Jog speed** \\ ( MP-03 > 0) | 
 +|**MP-11**|-|0|0 ~ 1|__**Beam start mode** in automatic__ ( MP-04 = 1).\\ **0** = Start with belt\\ **1** = Start when slab IN|
 +|**MP-12**|s|1.000|0 ~ 999.0|**Tempo di ritardo** tra la Belt start and Beam start (MP-05 = 1) |
 +|**MP-13**|%|5.0|0 ~ 100.0|**% maximum speed** of Beam in automatic |
 +|**MP-14**|%|5.0|0 ~ 100.0|**Slow speed**  of Beam in automatic (MP-04 = 1) |
 +|**MP-15**|%|50.0|0 ~ 100.0|**Jog speed**  of Beam (MP-04 = 1) |
 +|**MP-16**|s|2.000|0 ~ 999.0|**Beam stop time** at max & min limit switches ( MP-04 = 1) |
 +|**MP-17**|-|0|0 ~ 1|**Slab IN Direction** \\ **0** = right\\ **1** = left |
 +
 +
 +<html><pagebreak /></html>
 +
 +
 +===== - Calibration =====
 +
 +|{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:003_-_p_main1.png?direct&200}}  ||||||
 +|  :tch:\\ {{tasti:j1p20:tasto_j1p20-f2_01.png?direct&50}}\\ PASSWORD:**462** :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:008_-_p_setup.png?direct&200}}  |||||
 +| |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_tarature_002.png?direct&nolink&50}} :->:  |{{en:pages:leviga1:800x480:p_tara.png?direct&200}}||||
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_resol_002.png?direct&50}} :->:  |  {{en:pages:leviga1:800x480:p_encn.png?direct&200}}  |||
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_taroffs_002.png?direct&50}} :->:  |  {{en:pages:leviga1:800x480:p_offseti.png?direct&200}}  |||
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_tarhead_002.png?direct&50}} :->:  |  {{en:pages:leviga1:800x480:p_head20_s.png?direct&200}}  |  :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:017_-_p_head_1_8.png?direct&200}}|
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_tarvel_002.png?direct&50}} :->:  |  {{en:pages:leviga1:800x480:p_head20_s.png?direct&200}}  |  :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:020_-_p_head_1_8_c.png?direct&200}}|
 +
 +<html><pagebreak /></html>
 +
 +
 +
 +
 +
 +
 +
 +
 +==== - Belt resolution ====
 +
 +
 +{{page>en:lib:mdl:mdl-a-tarisass-011}}
 +
 +
 +<html><pagebreak /></html>
 +
 +
 +
 +==== - Maximum Belt Speed calibration ====
 +
 +|  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_setupm_002.png?direct&50}} :->: {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:010_-_p_setupn_large_2.png?direct&200}}  |
 +|  Set the same speed in MP-08 and MP-10  |
 +|  :tch: {{tasti:j1p20:tasto_j1p20-f1_01.png?direct&50}} :->: {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_chiave_002.png?direct&nolink&50}} :->: {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_manauto_004.png?direct&50}} :->: {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_manual_002.png?direct&50}} :->: 
 +|  {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:046_-_p_man_comm.png?direct&200}}  |
 +|  :tch:  {{:tasti_touch:button_90x90_right_002.png?nolink&35}} start the belt  |
 +|  Take note of the speed  |
 +|  Set the speed in MP-08  |
 +|  Set MP-09 and MP-10 as required  |  
 +
 +
 +
 +
 +==== - Head Calibration ====
 +
 +|  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_tarhead_002.png?direct&50|}} :->:  |  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:015_-_p_head20_s.png?nolink&200}} **OR** {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:016_-_p_head20_d.png?nolink&200}} 
 +|  :info:  | **MP-16 = Slab infeed direction** |
 +|  :tch: head group box \\ :dn:  ||
 +|{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:017_-_p_head_1_8.png?nolink&180}} - {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:018_-_p_head_9_16.png?nolink&180}} - {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:019_-_p_head_17_20.png?nolink&180}}  ||
 +\\ 
 +
 +
 +^//**Parameter**//^//**U.M.**//^//**Default **//^//**Range**//^//**Description**//|
 +|**Type**|-|-|0 ~ 5|Head function modes\\ **0**: OFF\\ **1**:  Polishing\\ **2**: Milling\\ **3**:  molatrice\\ **4**:  Brush\\ **5**: Air/water jet |
 +|**Interaxis**|mm|-|0 ~ 99999.0|Distance from **slab IN limit switch**  to the **head center**|
 +|**Diameter**|mm|-|0 ~ 99999.0|Work diameter |
 +
 +<html><pagebreak /></html>
 +
 +==== - Slab IN limit switch offset ====
 +
 +{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_taroffs_002.png?direct&50|}} :->: {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:023_-_p_offseti.png?nolink&250}}
 +
 +  - Measure the length of a slab and enter in **Real length**
 +  - **Start** the belt so the controller reads the slab length by the slab In limit switch
 +  - **Measur. length** gives the length reading
 +  - :tch: {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:copia_off.png?nolink&50}} to set the limit switch offset 
 +  - The offset can also be changed manually
 +  - Correc. Length shows the new corrected length
 +
 +<html><pagebreak /></html>
 +
 +==== - Dynamic head Up/Down correction  ====
 +
 +|  :todo:  | **set all motors to OFF**  ||
 +| :tch: {{:tasti:j1p20:tasto_j1p20-f1_01.png?nolink&40}} :->: | :tch: {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_chiave_002.png?direct&50}} :->: | {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:044_-_p_function.png?direct&250}} :tch: {{:tasti_touch:butt_120x60_stop.png?direct&50}}  |
 +\\ 
 +
 +|  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_tarvel_002.png?direct&50}} :->:  |  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:015_-_p_head20_s.png?nolink&200}} **OR** {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:016_-_p_head20_d.png?nolink&200}} 
 +|  :info:  |  **MP-16 = Slab infeed direction**  |
 +|  :tch: head group \\ :dn:  ||
 +|{{:en:pages:leviga1:800x480:p_head_1_8_C.png?nolink&180}} - {{:en:pages:leviga1:800x480:p_head_9_16.png?nolink&180}} - {{:en:pages:leviga1:800x480:p_head_17_20.png?nolink&180}}  ||
 +\\ 
 +
 +
 +^//**Parameter**//^//**U.M.**//^//**Default **//^//**Range**//^//**Description**// |
 +|**SPEED CORR.**|m/min|3.0|0 ~ 5.0|**Reference speed** for Dynamic calibration |
 +|**Down lag** |mm|-|-999.0 ~ 999.0| ( + ) **Delay distance** for head DOWN on **slab front** .|
 +|**Rise adv**|mm|-|-999.0 ~ 999.0| ( + ) **Advance distance** for head UP before **slab end** .|
 +|  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:copia_off.png?nolink&50}}  | **Copy settings** to all heads ||||
 +
 +^  ** A Typical example** 
 +|  {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:correzioni_dinamiche.png?direct&600}}  |
 +|  To Polish ALL the slab at V1 = 3 m/min, set **Downlag = 10**, **Rise adv = - 30**  |
 +|  The lags and advances for other speeds are calculated automatically 
 +
 +
 +
 +<html><pagebreak /></html>
 +
 +
 +====== - Diagnostic ======
 +
 +
 +|{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:003_-_p_main1.png?direct&170}}  ||||
 +|  :tch:\\ {{tasti:j1p20:tasto_j1p20-f1_01.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:006_-_p_menu.png?direct&190}}  |||
 +| |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:io_off.png?nolink&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:025_-_p_diagn.png?direct&190}}||
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_diagni_002.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:026_-_p_diagn_i.png?direct&190}}  |
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_diagno_002.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:027_-_p_diagn_o.png?direct&190}}  |
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_diagncont_002.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:028_-_p_diagn_enc.png?direct&190}}  |
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_diagnanal_002.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:029_-_p_diagn_oan.png?direct&190}}  |
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_info_002.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:030_-_p_diagn_sys.png?direct&190}}  |
 +
 +
 +<html><pagebreak /></html>
 +
 +===== - Digital Input diagnostic =====
 +
 +{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_digital-input_002.png?nolink&50}} :->: {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:026_-_p_diagn_i.png?direct&250|}}  
 +
 +^INPUT^NAME^LOGIC^DESCRIPTION |^  
 +|**I01**  | Emergency                       | NC - O |**Stop**| with __Alarm__ message |
 +|**I02**  | Not used                          - | - |
 +|**I03**  | Start motors         | NO - C |**Start** motor sequence |con MP-05 = 1 |
 +|**I04**  | Power system enabled             | NO - C |Machine ready  | - |
 +|**I05**  | NE                              | NC - O |In automatic, stop beam and belt /Reset  the "motor rotation startup error" message | - |
 +|**I06**  | Overload cutouts                | NC - O |Chain of overload cutouts    |with __Alarm__ message |
 +|**I07**  | Enclosures                      | NC - O |Chain of enclosures |:::|
 +|**I08**  | Air pressure switch                     | NC - O |No air |:::|
 +|**I09**  | Slab IN              | NO / C | **Limit switch** for slab **length acquisition** |
 +|**I10**  | Not Used                         | - | - |
 +|**I11**  | Not Used                         | - | - |
 +|**I12**  | Inverter fault                   | NC - O  |Inverter alarm  |with __Alarm__ message |
 +|**I13**  | Beam Forward LS                 | NC - O  | **Beam forward limit switch** with **fast speed** |con  MP-04  = 1 |
 +|**I14**  | Beam Backward LS                | NC - O  | **Beam backward limit switch** with **fast speed**   |:::|
 +|**I15**  | Beam Forward Slow LS    | NO - CC | **Beam forward limit switch** with **slow speed**   |:::|
 +|**I16**  | Beam Backward Slow LS | NO - CC | **Beam backward limit switch** with **slow speed**   |:::
 +
 +Note \\ 
 +★ NC - O   = **N**ormally **C**losed contact, action when the contact **O**pens \\
 +★ NO - C   = **N**ormally **O**pen contact, action when the contact **C**loses  \\
 +★ NO - CC  = **N**ormally **O**pen contact, action when the contact **C**losed in  **C**ontinuous
 +\\ 
 +
 +
 +
 +
 +===== - Digital Output diagnostic =====
 +
 +{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_digital-out_002.png?nolink&50}} :->: {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:027_-_p_diagn_o.png?direct&250|}}
 +
 +^  N°  ^ DESCRIPTION |
 +|  O1~O19  |Head UP/DOWN and motor start commands |
 +|  O20     |Belt direction\\ - **OFF** forward\\ - **ON** backward|
 +|  O21     |Beam direction\\ - **OFF** forward\\ - **ON** backward|
 +|  O22     |**Water valve** output |
 +|  O23     |Trips when **slabs < 30** in machine (upline machine consensus) |
 +|  O24     |**Machine OK** output |
 +
 +<html><pagebreak /></html>
 +
 +===== - Operating Diagrams =====
 +
 +{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:various:sequenza_avviamento.png?nolink&400}}
 +
 +  * **t1** one motor start time
 +  * **t2** time between one motor start and another
 +  * **t3** at end of motor starts(O19 = OFF), wait **t3 time** for O23 = ON
 +  * **O23 = ON** end of motor starts and OK to start loading slabs upline
 +  * **A - B**  start head motors time 
 +  * **C** time before machine is ready for work
 +
 +
 +===== - Belt encoder count =====
 +
 +^  N°  ^  NAME  ^  DESCRIPTION  |
 +|  PHA1/PHB1  |Belt encoder signals |- to measure the **slab lengths** and **establish their position** on the belt\\ - measure the **feed speed of the slabs** and calculate the head Up/Down **advances - delays** |
 +
 +{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_count_002.png?nolink&50}} :->: {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:028_-_p_diagn_enc.png?nolink&250}}
 +
 +**Note:** \\ • **Z_INP** led signals the Z pulse input state (**not used** in this application). \\ • Pulse : Encoder pulses x 4 \\ 
 +
 +
 +
 +===== - Analog Inputs and Outputs  =====
 +
 +^  N°  ^  NAME  ^  DESCRIPTION^  |
 +|  AI1  |Analog input, belt speed variation (analog out AO1). | Potentiometer input.\\ Reading in bit and percentage||
 +|  AO1  |Out 0~10 Volt | Inverter command |Belt|
 +|  AO2  |:::|:::|Beam|
 +
 +{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_io-analog_002.png?nolink&50}} :->: {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:029_-_p_diagn_oan.png?direct&250|}}
 +
 +
 +
 +
 +===== - System Info =====
 +
 +{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_info_002.png?nolink&50}} :->: {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:030_-_p_diagn_sys.png?nolink&250}}
 +
 +|**Fw name** |firmware and checksum names |
 +|**Aux fw** |I/O module firmware (not used in this application |
 +|**Task time**|CPU cycle time: ** Minimum,  Medium, Maximum** |
 +|**CPU time** |CPU  run time (hh:mm)|
 +|**Touch screen**|Test touch|
 +
 +<html><pagebreak /></html>
 +
 +
 +
 +
 +
 +====== - Alarms ======
 +
 +|{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:003_-_p_main1.png?direct&200}}  ||||||
 +|  :tch:\\ {{tasti:j1p20:tasto_j1p20-f1_01.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:006_-_p_menu.png?direct&200}}  |||||
 +| |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:allarm_off.png?direct&nolink&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:032_-_p_alarm.png?direct&200}}||||
 +| | |  :tch:\\ {{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:archivioallarmi_off.png?direct&50}} :->:  |{{strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:pages:033_-_p_hist.png?direct&200}}  |||
 +
 +
 +
 +===== - Alarm list =====
 +
 +|{{:tasti_touch:allarm_off.png?nolink&50}} :->:|{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:032_-_p_alarm.png?direct&250|}}|{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_cancella_002.png?nolink&50}} \\   **To cancel alarms**\\ - eliminate the cause\\  - press for 3 seconds |
 +.
 +^  Message  ^  Cause  ^  Input  ^
 +^Emergency pressed|Check the emergency button and line |  I01  |
 +^Inverter fault |Control the inverter |  I12  |
 +^Belt encoder fault |Control the belt encoder (Acive only with MP-03 > 2).|
 +^Overload cutouts |Check the overload cutouts |  I06  |
 +^Enclosures|Check the enclosures |  I07  |
 +^No air |Check the air pressure switch|  I08  |
 +|  :todo:  |the **Belt encoder fault** alarm trips automatically if the belt moves less 2 u.m. in 5 seconds (less than 60 mm/min)||
 +
 +<html><pagebreak /></html>
 +   
 +===== - Alarm history =====
 +
 +|{{:tasti_touch:archivioallarmi.png?nolink&50}} :->:|{{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:033_-_p_hist.png?direct&250|}}| {{:strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:buttons:button_180x90_cancella_002.png?nolink&50}}\\ **To cancel alarms**\\ - eliminate the cause\\  - press for 3 seconds |
 +|  :info:  |Maximum 60 alarms ||
 +
 +====== - Warnings ======
 +
 +^  Message  ^  Description  ^
 +|**Too many slabs in the machine**  |There are more than 30 slabs in the machine|
 +|**Waiting for power system...**  |Waiting for the power system to startup (MP-08 enabled)(I04 = ON )|
 +|**Going to change abrasive position...**  |The beam has been commanded to move to change abrasive|
 +|**Power system disabled**  | Power system disabled (I04 = OFF).|
 +|**Caution Motors off**  |Belt start attempted with motors off|
 +
 +<html><pagebreak /></html>
 +
 +
 +====== - Typical wiring diagram ======
 +
 +{{  strumenti:qmoveplus:j1p20:mdu_p1p20fh20-001:various:schema_elettrico.png?direct&580  }}
 +