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P1P20FH20 - 001 : User Manual

PRELIMINARE/

Document MDI_P1P20FH20-001
DescriptionUser Manual
Drawn up by Michele Sandri
Approved by Gabriele Bazzi
Linkhttp://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p20/p1p20fh20-001/mdo_p1p20fh20-001
http://www.qem.eu/doku/doku.php/strumenti/qmoveplus/j1p20/mimj1p20fx
LanguageEnglish
Document Release Description Notes Date
01 New manual 07/07/2014

All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. QEM does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information in this document can be changed without notice. QEM shall not be held liable for any error or omission in this document. QEM® is a registered trademark.Microsoft® and MS-DOS® are registered trademarks and Windows® is a trademark of Microsoft Corporation.

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1. Descrizione

Il software P1P20FH20 - 001, installato nell'hardware Qmove J1-P20-FH20, realizza l'automazione di macchine levigatrici/levigabordi .

Caratteristiche principali

Altre Caratteristiche

Opzioni e caratteristiche di possibile futura implementazione

Note Se il cliente è interessato a queste opzioni e caratteristiche, oppure altre di Sua scelta, contattare l'Ufficio Commerciale della QEM ( info@qem.it )

2. Hardware J1-P20-FH20

MAIN MENU
RESERVED SETUP (enter password)
WORK PROGRAMS
RESET ALL SLABS
RESET SELECTED SLABS
ALARMS
ESC TO PREVIOUS SCREEN

2.1 Standard Symbols & Buttons

Button Description ———————– Top Bar Symbol Description
Confirm Popup entry Manual
Popup Select Alarm
.. Previous screen & Next screen Automatic
.. Scroll list Function mode
Reserved Area Not initialized
Quit without saving Setup Locked/Unlocked
Confirm setting Calibration
:info: Green settings can be changed
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

3. Main Screen

:->:
:<-:
Right IN
Top Bar (grey)
- Machine State
- Page name
- Page number
- Time
Bottom Bars
- Alarms (red)
- Warnings (light blue)
Left IN
Name Description
ProgramProgram loaded
Belt speed Conveyor belt speed in m/s
C: % Conveyor speed Change speed or use to increase to decrease
B: % Beam speed
Meters worked Press for 3 seconds to zero count
Slab counter
Number of slabs in machine
Length of last slab

4. Work Programs

:tch:
:->:
:tch:
:->:
:tch:
:->:
:tch:
:->:

:tch:
:->:
:tch: number…name
to select a program
load a program for work
open a program
:tch:
:->:
All Heads
Copy HEAD 1 settings to all heads

Automatic Program:

  1. To change the program settings, press each box and enter the settings.
  2. Press ALL HEADS to copy the HEAD 1 settings to all heads
  3. Set the work parameters
  4. press F7 to quit
Advance (-)
delay (+) head down
At start of slab set Advance with (+) entry and Delay with (-) entry
Advance (+)
delay (-) head down
At end of slab set Advance with (-) entry and Delay with (+) entry
:tch:
999…AAAAAAAAAAA
to change name & number

4.0.1 Polishing parameters

All default work parameters are set to 0.

ParameterUnit measureRangeDescription
Advance(-)/Delay(+) head downmm0 ~ 99999.0
Advance or delay distance
head down at start of slab .
Advance(+)/Delay(-)head upmm0 ~ 99999.0 head up at end of slab .

.

Slab polished only on central partSlab polished fully
Advance(+)/Delay(-)
head up= +150
Advance(-)/Delay(+)
head down = +300
Advance(+)/Delay (-)
head up = 000
Advance(-)/Delay (+)
head down = 000

4.0.2 Parametri fresatrice

Nome parametroUnità di misuraRangeDescrizione
Start slab distance / grindingmm0 ~ 99999.0Distance between slab start and start grinding
End slab distance / grindingmm0 ~ 99999.0Distance between slab end and stop grinding
Grinding lengthmm0 ~ 99999.0Grinding length
:todo: If one distance is greater than zero, the other is automatically set to -1 (disable parameter)
Fresatura con riferimento da inizio pezzo Fresatura con riferimento dalla fine del pezzo
Spazio fresato
Parametro:
lunghezza di fresatura
Spazio non lavorato
Parametro:
distanza inizio pezzo
Spazio non lavorato
Parametro:
distanza fine pezzo
Spazio fresato
Parametro:
lunghezza di fresatura

4.0.3 Parametri mola

Nome parametroUnità di misuraRangeDescrizione
Metri lineari lavoratimm0 ÷ 99999.0Spazio oltre il quale viene attivata la compensazione usura mola .
Tempo attivazione testasec.0 ÷ 99999.0Tempo di attivazione, la testa fa uno spazio in avanti per compensare l'usura della mola .

4.0.4 Brush Parameters

The brush parameters are similar to honing above.

4.0.5 Water Spray Parameters

The brush parameters are similar to honing above.

5. Work mode

:tch:
:->:
:tch:
:->:
:tch:
:->:
:tch:
:->:
:tch:
:->:



Manual/Automatic.

Start/Stop Motors.

Cancel Slabs.
* Run: Start machine in automatic with heads running
* Stop: Start machine in automatic without heads runnings
:->:
MANUAL


AUTOMATIC

5.1 Manual mode

:->:
Limit switch
- FW Forward
- BW Backward
- R Slow
Head number
Belt and Beam Jog
Head UP/DOWN Jog

5.2 Automatic mode

The machine works in automatic by default.
:todo: To go from Manual to Automatic always select it as the work mode
:tch: :->: :->:
:tch:
:->:


6. Cancel Slabs

:tch:
:->:
:tch:
:->:
:tch:
:->:
:tch:
:->:
:tch:
:->:
:tch:
:->:

:->:
Cancel all slabs

Cancel selected slabs.

Cancel all slabs

:->:
Cancel all slabs
:todo: Wait for the process to end

Cancel selected slabs

:->:
Select
slabs
:todo: Wait for the process to end
Parameter Description
WorkingSlabs in the machine
SelectedTotal of selected slabs
QIDistance between slab IN sensor (I09) and start of slab
QFDistance between slab IN sensor (I09) and end of slab
LSlab length
Head <> Signals that the slab is between two heads

7. Alarms

:tch:
:->:
:tch:
:->:
:tch:
:->:

7.1 Alarm list

:->:
To cancel alarms
- eliminate the cause
- press for 3 seconds

.

Message Cause Input
Emergency pressedCheck the emergency button and line I01
Inverter fault Control the inverter I12
Belt encoder fault Control the belt encoder (Acive only with MP-03 > 2).
Overload cutouts Check the overload cutouts I06
EnclosuresCheck the enclosures I07
No air Check the air pressure switch I08
:todo: the Belt encoder fault alarm trips automatically if the belt moves less 2 u.m. in 5 seconds (less than 60 mm/min)

7.2 Alarm history

:->:
To cancel alarms
- eliminate the cause
- press for 3 seconds
:info: Maximum 60 alarms


8. Warnings

Message Description
Too many slabs in the machine There are more than 30 slabs in the machine
Waiting for power system… Waiting for the power system to startup (MP-08 enabled)(I04 = ON )
Going to change abrasive position… The beam has been commanded to move to change abrasive
Power system disabled Power system disabled (I04 = OFF).
Caution Motors off Belt start attempted with motors off