Multi-head Polishing machine: Installation

Release	Description	Date

Document	P1P51FC20-008Q
Description	Connections
Drawn up	Riccardo Furlato
Approved	Gabriele Bazzi
Link:	http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p51/mdu_p1p51fc20-008/connections
Languages	English

01	New Manual	31/07/14

All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. QEM does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information in this document can be changed without notice. QEM shall not be held liable for any error or omission in this document. QEM® is a registered trademark.Microsoft® and MS-DOS® are registered trademarks and Windows® is a trademark of Microsoft Corporation.

Description

The P1P51FC20 – 008Q application, installed on the Qmove+ J1-P51-FC20 and Remote I/O modules RMC-2M, has been designed to control a marble slab polishing machine with mobile beam.

Salient Features of the control

Control of 2 axes in analog (beam + belt)
Control of up to 24 heads (depending on hardware)
Control of accessories (brush, sprays)
Slab sizing by Sensor bar
Abrasive wear control and statistics
Head pressure control with work programs
Touchscreen functions for data settings and actions by buttons
Staggered motor startup
Operator help messages
Alarm messages

1. Hardware

Operator Panel

J1-P51-FC20/TP03

Remote modules inputs/outputs

[1] Cabinet :RMC-2MC01-D2/I32/I32/I32/0/0/24V [2] Beam :RMC-2MC01-G6/A12/A12/G12/G12/P32/24V

1.1 I/O Resources

1.1.1 Digital Inputs (n. 109)

Name	Description	Logic	Terminal Block	Hardware
I01	Emergency	NC	CN11	J1-P51
I02	Beam: Forward Jog	NO
I03	Beam: Backward Jog	NO
I04	Not used
I05	Not used
I06	START pushbutton	NO
I07	STOP pushbutton	NO
I08	Change Abrasive pushbutton	NO
I09	MAN / AUTO selector	MAN = OPEN	CN12
I10	STAND-BY	NO
I11	Case	NC
I12	Beam: Fault	NC
I13	Not used
I14	Belt: Fault	NC
I15	Roller: Fault	NC
I16	Air Pressure	NC
I17	Water Pressure	NC	CN13
I18	Beam: Forward LS	NC
I19	Beam: Backward LS	NC
I20	Beam: Zero sensor	NO
I21	Not used
I22	Not used
I23	Not used
I24	Change abrasive sensor	NO
I25	Roller: Slab sensor at end	NO	CN14
I26	Belt: Slab sensor at start	NO
I27	Not used
I28	Not used
I29	Not used
I30	Not used
I31	Not used
I32	Not used

Name	Description	Terminal Block	Hardware
I33	Head-1: Local Man/Aut	SLOT 2	RMC-2M [1]cabinet
I34	Head-1: Local Jog
I35	Head-2: Local Man/Aut
I36	Head-2: Local Jog
I37	Head-3: Local Man/Aut
I38	Head-3: Local Jog
I39	Head-4: Local Man/Aut
I40	Head-4: Local Jog
I41	Head-5: Local Man/Aut
I42	Head-5: Local Jog
I43	Head-6: Local Man/Aut
I44	Head-6: Local Jog
I45	Head-7: Local Man/Aut
I46	Head-7: Local Jog
I47	Head-8: Local Man/Aut
I48	Head-8: Local Jog
I49	Head-9: Local Man/Aut
I50	Head-9: Local Jog
I51	Head-10: Local Man/Aut
I52	Head-10: Local Jog
I53	Head-11: Local Man/Aut
I54	Head-11: Local Jog
I55	Head-12: Local Man/Aut
I56	Head-12: Local Jog
I57	Not used
I58	Not used
I59	Not used
I60	Not used
I61	Not used
I62	Not used
I63	Not used
I64	Not used

Name	Description	Terminal Block	Hardware
I65	Not used	SLOT 3 (I32)	RMC-2M [1]cabinet
I66	Not used
I67	Not used
I68	Not used
I69	Not used
I70	Not used
I71	Not used
I72	Not used
I73	Not used
I74	Not used
I75	Not used
I76	Not used
I77	Not used
I78	Not used
I79	Not used
I80	Not used
I81	Not used
I82	Not used
I83	Not used
I84	Not used
I85	Not used
I86	Not used
I87	Not used
I88	Not used
I89	Not used
I90	Not used
I91	Not used
I92	Not used
I93	Not used
I94	Not used
I95	Not used
I96	Not used

Name	Description	Terminal Block	Hardware
I97	Bar sensor 1	SLOT4 (I32)	RMC-2M [1]cabinet
I98	Bar sensor 2
I99	Bar sensor 3
I100	Bar sensor 4
I101	Bar sensor 5
I102	Bar sensor 6
I103	Bar sensor 7
I104	Bar sensor 8
I105	Bar sensor 9
I106	Bar sensor 10
I107	Bar sensor 11
I108	Bar sensor 12
I109	Bar sensor 13
I110	Bar sensor 14
I111	Bar sensor 15
I112	Bar sensor 16
I113	Bar sensor 17
I114	Bar sensor 18
I115	Bar sensor 19
I116	Bar sensor 20
I117	Bar sensor 21
I118	Bar sensor 22
I119	Bar sensor 23
I120	Bar sensor 24
I121	Bar sensor 25
I122	Bar sensor 26
I123	Bar sensor 27
I124	Bar sensor 28
I125	Bar sensor 29
I126	Bar sensor 30
I127	Bar sensor 31
I128	Bar sensor 32

Name	Description	Terminal Block	Hardware
I129	Bar sensor 33	SLOT5 (I32)	RMC-2M [1]cabinet
I130	Bar sensor 34
I131	Bar sensor 35
I132	Bar sensor 36
I133	Bar sensor 37
I134	Bar sensor 38
I135	Bar sensor 39
I136	Bar sensor 40
I137	Bar sensor 41
I138	Bar sensor 42
I139	Bar sensor 43
I140	Bar sensor 44
I141	Bar sensor 45
I142	Bar sensor 46
I143	Bar sensor 47
I144	Bar sensor 48
I145	Bar sensor 49
I146	Bar sensor 50
I147	Bar sensor 51
I148	Bar sensor 52
I149	Bar sensor 53
I150	Bar sensor 54
I151	Bar sensor 55
I152	Bar sensor 56
I153	Bar sensor 57
I154	Bar sensor 58
I155	Bar sensor 59
I156	Bar sensor 60
I157	Bar sensor 61
I158	Bar sensor 62
I159	Bar sensor 63
I160	Bar sensor 64

Name	Description	Terminal	Terminal Block	Hardware
I161	Heads: cutouts	NC	SLOT 2	RMC-2M [2]beam
I162..	Not used
..I192	Not used

1.1.2 Digital Outputs (n. 48)

Name	Description	Terminal Block	Hardware
O1	AUTOMATIC ON light	CN7	J1-P51
O2	ALARM light
O3	PRE-START light
O4	RUN light
O5	Beam 1 enable
O6	Not used
O7	Belt start
O8	Belt stop
O9	Roller start	CN8
O10	Brush Up/Down
O11	Upline machine consensus
O12	Lubrification
O13	Spray On/Off
O14	Not used
O15	Not used
O16	Not used
O17	Not used	CN9
O18	Not used
O19	Not used
O20	Not used
O21	Not used
O22	Not used
O23	Not used
O24	Not used
O25	Not used	CN10
O26	Not used
O27	Not used
O28	Not used
O29	Not used
O30	Not used
O31	Not used
O32	Not used

Name	Description	Terminal Block	Hardware
O33	Head 11: Start	SLOT5 (G12)	RMC-2M beam [2]
O34	Head 11: Up
O35	Head 11: Down
O36	Head 12: Start
O37	Head 12: Up
O38	Head 12: Down
O39	Not used	SLOT6 (G12)
O40	Not used
O41	Not used
O42	Not used
O43	Not used
O44	Not used
O45	Head 1: Start	SLOT7 (P32)
O46	Head 1: Up
O47	Head 1: Down
O48	Head 2: Start
O49	Head 2: Up
O50	Head 2: Down
O51	Head 3: Start
O52	Head 3: Up
O53	Head 3: Down
O54	Head 4: Start
O55	Head 4: Up
O56	Head 4: Down
O57	Head 5: Start
O58	Head 5: Up
O59	Head 5: Down
O60	Head 6: Start
O61	Head 6: Up
O62	Head 6: Down
O63	Head 7: Start
O64	Head 7: Up
O65	Head 7: Down
O66	Head 8: Start
O67	Head 8: Up
O68	Head 8: Down
O69	Head 9: Start
O70	Head 9: Up
O71	Head 9: Down
O72	Head 10: Start
O73	Head 10: Up
O74	Head 10: Down
O75	Not used
O76	Not used

1.1.3 Two-way Encoder Count Inputs (n. 2)

Name	Description	Terminal Block	Hardware
PHA1 PHB1	Beam	CN15	J1-P51
PHA2 PHB2	Not used	CN16
PHA3 PHB3	Belt	CN17
PHA4 PHB4	Not used	CN18

1.1.4 Analog Inputs (n. 24)

Name	Description	Terminal block	Hardware
AI1	Not used	CN28	J1-P51
AI2	Not used	CN28
AI3	Not used	CN29
AI4	Not used	CN29

Name	Description	Terminal Block	Hardware
AI5	Abrasive Wear Head-1	SLOT 3 (A12)	RMC-2M [2]beam
AI6	Abrasive Wear Head-2
AI7	Abrasive Wear Head-3
AI8	Abrasive Wear Head-4
AI9	Abrasive Wear Head-5
AI10	Abrasive Wear Head-6
AI11	Abrasive Wear Head-7
AI12	Abrasive Wear Head-8
AI13	Abrasive Wear Head-9	SLOT 4 (A12)
AI14	Abrasive Wear Head-10
AI15	Abrasive Wear Head-11
AI16	Abrasive Wear Head-12
AI17	Motor Current Head-1
AI18	Motor Current Head-2
AI19	Motor Current Head-3
AI20	Motor Current Head-4
AI21	Motor Current Head-5	SLOT 5 (G12)
AI22	Motor Current Head-6
AI23	Motor Current Head-7
AI24	Motor Current Head-8
AI25	Motor Current Head-9	SLOT 6 (G12)
AI26	Motor Current Head-10
AI27	Motor Current Head-11
AI28	Motor Current Head-12

1.1.5 Analog outputs (n. 14)

Name	Description	Terminal Block	Hardware
AO1	Beam speed control ±10Vdc	CN26	J1-P51
AO2	Not used
AO3	Belt speed control ±10Vdc
AO4	Not used

Name	Description	Terminal Block	Hardware
AO5	Push Head-1	SLOT 5 (G12)	RMC-2M [2]beam
AO6	Push Head-2
AO7	Push Head-3
AO8	Push Head-4
AO9	Push Head-5
AO10	Push Head-6
AO11	Push Head-7	SLOT 6 (G12)
AO12	Push Head-8
AO13	Push Head-9
AO14	Push Head-10
AO15	Push Head-11
AO16	Push Head-12

2. Electrical Connections

Standard Hardware manuals

J1-P51-FC20 link to manual: http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p51/mimj1p51fx_full

RMC 2M link to manual: http://www.qem.eu/doku/doku.php/en/strumenti/moduli/rmc2m/mimrmc2m

3. Setup

password 462

	Password requested
	No password requested

3.1 General Setup

Parameter	Unit measure	Default	Range	Description
PG01 : FIRST LANGUAGE	-	ENG	-	ENG = ENGLISH ITA = ITALIAN FRA = FRENCH POR = PORTUGUESE SPA = SPANISH DEU = GERMAN TUR = TURKISH CHI = CHINESE EGY = EGYPTIAN POL = POLISH RUS = RUSSIAN
PG02 : SECOND LANGUAGE	-	ITA	-
PG03 : DECIMAL POINT	-	1	0 – 2	Number of decimals shown for distance measures
PG04 : LINEAR STEP	mm	50.0	1.0 – 9999.9	Linear read spacing. Distance between readings on the Scan bar state
PG05 : CROSS STEP	mm	50.0	1.0 – 9999.9	Cross read spacing. Distance between the sensors on the Scan bar
PG06 : SLABS FEED FROM	-	LEFT	LEFT – RIGHT	Which side the display is installed
PG08 : ABRASIVE ANALOG	-	OFF	OFF – ON	Enable analog IN for abrasive control
PG09 : ABRASIVE WARNING	mm	0.0	0.0 – 9999.9	Abrasive low warning thickness
PG10 : ABRASIVE ALARM	mm	0.0	0.0 – 9999.9	Abrasive low alarm thickness
PG12 : CURRENT MANAGEMENT	-	OFF	OFF – READ – CTRL	READ = read only no control CTRL = read and control
PG13 : N°WARNING = ALARM	-	10	0 – 99999	Number of warning events to generate an alarm
PG21 : MOTORS OUTPUT	-	CONSTANT	CONSTANT – PULSE	Head operating mode CONSTANT = always active when heads are operating PULSE = active for a set time (PG22).
PG22 : PULSE TIME	s	0.000	0 – 99.999	Heads active time, if operation set to PULSE
PG23 : MOT.SEQ.TIME ON	s	1.000	0 – 99.999	Delay between the startup of one motor and another (startup sequence)
PG24 : MOT.SEQ.TIME OFF	s	0.200	0 – 99.999	Delay between the shutoff of one motor and another (stop sequence)
PG25 : MOT.OFF SLAB OUT	s	0.000	0 – 99.999	Delay before the motor shutoff sequence, when no slabs are on the belt
PG30 : PRE-START TIME	s	3.0	0 – 9999.9	Delay after Start for machine to start working (there is a warning during this time). If less than the motor startup time, the greater is counted.
PG31 : LUBRIC. TIME ON	s	0.0	0 – 9999.9	Lubrication time.
PG32 : LUBRIC. TIME OFF	s	0.0	0 – 9999.9	Lubrication off time.
PG34 : BRUSH EARLY	mm	0.0	0 – 9999.9	Brush down anticipation
PG35 : BRUSH DELAY	mm	0.0	0 – 9999.9	Brush up delay
PG36 : REF. SPEED	m/min	0.0	0 – 9999.9	Speed reference for the brush corrections Proportional correction varies with the speed change Setting = 0 Constant correction at any speed
PG38 : SPRAY EARLY	mm	0.0	0 – 9999.9	Spray on anticipation
PG39 : SPRAY DELAY	mm	0.0	0 – 9999.9	Spray off delay
PG40 : REF. SPEED	m/min	0.0	0 – 9999.9	Speed reference for the spray corrections Proportional correction varies with the speed change Setting = 0 Constant correction at any speed

3.2 Beam Setup

Parameter	Unit measure	Default	Range	Description
PB01 : MEASURE	mm	0.1	0 – 99999.9	Distance in unit measures, made by the Beam for the encoder pulses at the parameter pulse.
PB02 : PULSE	-	1	0 – 999999	Beam encoder pulses, multiplied by 4 to get the distance at the parameter measure. The measure to pulse ratio, is the encoder resolution and must be between 1 and 0.000935.
PB03 : TOLERANCE	mm	5.0	0 – 99999.9	Maximum deviation of the count around the positioning, for it to be considered correct
PB04 : ENABLE TIME	s	0.200	0.000 – 9.999	Time before starting the Beam movement
PB05 : DISABLE TIME	s	0.200	0.000 – 9.999	Time after ending the Beam movement
PB06 : MAXPOS	mm	99999.9	-99999.9 – 99999.9	Maximum Beam position
PB07 : MINPOS	mm	-99999.9	-99999.9 – 99999.9	Minimum Beam position
PB08 : ACCELERATION TIME	s	1.00	0.00 – 9.99	Time from 0 to maximum speed
PB09 : DECELERATION TIME	s	1.00	0.00 – 9.99	Time from maximum to 0 speed
PB10 : INVERSION TIME	s	0.50	0.00 – 9.99	Anti-stress protection against rapid direction changes
PB11 : DISACTIVAT'N TIME	s	0	0 – 99999	Maximum delay for the Beam, before the axis enable output is disactivated
PB12 : BRAKE OUTPUT	-	OFF	ON – OFF	Enable mode for the axis output ON: Output ON before axis movement and OFF at end, see parameters PB04 and PB05 OFF: Output ON before axis movement and OFF only in emergency
PB14 : HOMING POSITION	mm	0.0	-99999.9 – 99999.9	Axis Homing position
PB15 : HOMING SPEED	%	5	1 – 100	Axis speed, when searching for the homing sensor
PB16 : HOMING SLOW SPEED	%	2	1 – 100	Speed for disengaging the homing sensor.
PB17 : HOMING DIRECTION	-	FORWARD	FORWARD – BACKWARD	Axis direction for Homing
PB18 : STOP POSITION	-	PB06	PB06 – PB07	Beam position, when the cycle is stopped PB06 = maximum position, PB07 = minimum position
PB19 : CHANGE ABR POSITION	mm	0.0	-99999.9 – 99999.9	Beam position when changing abrasive

3.2.1 Resolution

Procedure

and check ENCODER increases (Analog out +1 Volt)
and check ENCODER decreases (Analog out -1 Volt)
A - A' = Maximum MEASURE
Note the start position (A)
Zero-set ENCODER
Move the axis from A to A'
Note the ENCODER reading and enter it in PULSE
Measure the distance from A to A' = space delta
Enter the A - A' space delta in MEASURE

Important:

PULSE must always be greater than MEASURE (recommended MEASURE x 10 = PULSE)
Enter MEASURE in the set unit measure format. e.g. unit measure = 0.1 mm and space delta = 133.5mm, enter 1335 in MEASURE

3.2.2 P.I.D.

The PI + FF calibration procedure:
Space feedback corrects the axis position according to the follow error reading.
Settings in yellow can be modified for the calibration.
Service data is in green and only used for the setup procedure.

Parameter name	Unit measure	Default	Range	Description
VOLTAGE OUT	V	0.0	-10.0 – 10.0	Output voltage, with 0.1V precision, sent directly to the device
OFFSET	V	0.0000	-99.9999 – 99.9999	Voltage added to the analog output to compensate any supply voltage irregularities
SPEED	mm/min	-	-	The real axis speed
MAX SPEED	mm/'	1000	0 – 9999999	Axis speed at an analog output of 10V
POSITION	mm	-	-	The real axis position
DELTA	mm	0.0	-	Delta space between two positions
SET SPEED	mm/'	0	-	Axis speed during positioning
ACC. TIME	s	1.00	-	Acceleration time during positioning
DEC. TIME	s	1.00	-	Deceleration time during positioning
FEEDFORWARD	%	100.0	0.0 – 200.0	Percentage speed multiplier to generate the feed-forward quota of the analog output
PROP. GAIN	-	0.010	0.000 – 9.999	The follow error multiplier to generate the proportional quota of the analog output
T INTEGRAL	s	0.000	0.000 – 9.999	The integration time coefficient of the follow error. The error integration multiplier to generates the integral quota of the analog output
MAX FOLLOW ERR.	mm	99999.9	0.0 – 99999.9	The maximum drift between the calculated axis position and real axis position
FOLLOW ERR.	mm	-	-	The real follow error reading

First complete the following procedures:

RESOLUTION: set the resolution.
MAX POSITION: enter a very large positive setting (e.g. 99999.9 mm)
MIN POSITION: enter a very large negative setting (e.g. - 99999.9 mm)

IMPORTANT! Essential conditions for the all procedures:
Ensure that the emergency button shuts off the power to the motors so that the machine can be put in a safety condition.

All emergency conditions on the machine must be eliminated.

Procedures

*OFFSET*
1	to start calibration
2	Set OUT VOLTAGE = 0
3	Regulate the OFFSET (directly by , or automatically ) so that POSITION does not vary (or varies very slowly)
4	to quit calibration

*Rotation direction and count*
An output voltage > 0 increases POSITION
1	to start calibration
2	Enter VOUT = 1.0
3	Check that POSITION increases
4	to exit calibration and check that VOUT goes to 0 immediately
5	If the motor does not rotate in the correct direction, change the drive setup or cabling

*Maximum speed*
Setting the maximum axis speed (10V output)
1	to enter calibration
2	Enter VOUT > 1.0 (as close to 10V as possible)
3	Note the SPEED reading
4	Calculate the MAX SPEED: MAX SPEED = (10 x SPEED) / VOUT
5	to exit calibration and check that VOUT goes to 0 immediately
6	Enter the above calculation result in MAX SPEED

Space Feedback

Important: first complete all previous procedures

Enter FEEDFORWARD = 100.0

Enter PROP. GAIN = minimum setting (0.001)

If FOLLOW ERR is not 0, now this reading will reduce with an axis movement

Enter DELTA = any distance and SET SPEED = a speed (nearly MAX SPEED)

to start the axis movements

The axis moves forward by the distance in DELTA at the speed in SET SPEED

The axis then returns to the start position and repeats the movement

During the movements note the FOLLOW ERR reading and vary FEEDFORWARD and PROP. GAIN to keep it as low as possible.
Setting rules

Gradually increase PROP. GAIN until the axis does not vibrate when stopped. Then slightly reduce the setting to until ok
Rule for varying FEEDFORWARD

		FOLLOW ERR.
		>0	<0
Direction	Forward	Increase FEEDFORWARD	Reduce FEEDFORWARD
Direction	Backward	Reduce FEEDFORWARD	Increase FEEDFORWARD

When the axis movement overshoots MAX FOLLOW ERROR you will see the warning symbol , it does not create an alarm stop

to quit the procedure

3.3 Heads Setup

Parameter	Unit measure	Default	Range	Description
PH01 / PH12 : DIAMETER	mm	0.0	0 – 99999.9	Head diameter
PH25 / PH48 : VERTICAL SPACING	mm	0.0	0 – 99999.9	Distance from the head and central point of the bridge
PH49 / PH72 : TIME TO STANDY UP	s	0.500	0 – 999.999	The up movement time for the standby up
PH73 : BRAKE MODE	-	Out Off Brake activated	Out Off – Out On Brake activated	Brake output state when activated
PH74 : UP DELAY	s	0.000	0 – 999.999	Delay time for the total up of the heads
PH75 : READ DELAY	s	1.000	0 – 999.999	Delay from head down and reading
PH76 : READ AGAIN	s	5.000	0 – 999.999	Repeat read time with head down

3.4 Head Spacing Setup

Set the distance from the Scan bar to the Center of each Head, Spray and Brush

3.5 Abrasives Setup

Parameter	Unit measure	Default	Range	Description
READING	bit	-	-	Analog input reading
REAL DISTANCE	mm	-	-	Conversion of bit in mm
HEAD UP
SETTING	bit	0	0 – 4095	Enter READING as the setting
	-	-	-	Auto setting of READING
DISTANCE	mm	0	0 – 9999.9	Set measured distance between head and belt
HEAD DOWN
SETTING	bit	0	0 – 4095	Enter READING as the setting
	-	-	-	Auto setting of READING
DISTANCE	mm	0	0 – 9999.9	Set measured distance of abrasive + slab

	Auto OFF		Auto ON
	Head UP		Head DOWN
	Motor OFF		Motor ON

3.6 Currents Setup

Parameter	Unit measure	Default	Range	Description
READING	bit / mA	-	-	Analog input reading
REAL CURRENT	A	-	-	Conversion of bit in A
MIN CURRENT DRAW
SETTING	bit	800	0 – 4095	Enter READING as the setting
	-	-	-	Auto setting of READING
CURRENT	A	0.0	0 – 9999.9	Set minimum current
MAX CURRENT DRAW
SETTING	bit	4095	0 – 4095	Set maximum bit
CURRENT	A	20.0	0 – 9999.9	Set maximum datasheet current

	Auto OFF		Auto ON
	Head UP		Head DOWN
	Motor OFF		Motor ON

3.7 Valves Setup

Parameter	Unit measure	Default	Range	Description
VOLTAGE OUTPUT	V	0.0	0 – 10.0	Enter a voltage output for testing
CURRENT READ	A	-	-	Result of voltage output setting

	Auto OFF		Auto ON
	Head UP		Head DOWN
	Motor OFF		Motor ON

3.8 Belt Setup

Parameter name	Unit measure	Default	Range	Description
PB51 : MEASURE	mm	0.1	0 – 99999.9	The space, in the unit measure, travelled by the Beam to obtain the encoder pulses, set at the parameter pulse.
PB52 : PULSE	-	1	0 – 999999	The pulses supplied by the Beam encoder, multiplied by 4 to obtain the space, set at the parameter measure. The measure to pulse ratio, is the encoder resolution and must be between 1 and 0.000935.
PB54 : BELT SPEED BY	-	DISPLAY	DISPLAY	Only display mode
PB55 : 10V SPEED	m/min	5.0	0 – 999.9	Speed at 10V analog output
PB56 : MAX SET SPEED	m/min	0.0	0 – 999.9	Max speed limit
PB57 : MIN SET SPEED	m/min	0.0	0 – 999.9	Min speed limit
PB58 : BELT OUTPUT	-	CONSTANT	CONSTANT – PULSE	Belt operating mode CONSTANT = always active when belt is operating PULSE = active for a set time (PB59)
PB59 : PULSE TIME	s	0.0	0 – 9.999	Belt active time, if operation set to PULSE
PB60 : BELT DELAY	s	0.0	0 – 9.999	Belt start delay after all heads ON

3.8.1 Calibration

Parameter name	Unit measure	Default	Range	Description
VOLTAGE OUT	V	0.0	-10.0 – 10.0	Output voltage, with 0.1V precision, sent directly to the device
OFFSET	V	0.0000	-99.9999 – 99.9999	Voltage added to the analog output to compensate any supply voltage irregularities
SPEED	mm/min	-	-	The real axis speed
MAX SPEED	mm/'	1000	0 – 9999999	Axis speed at an analog output of 10V
POSITION	mm	-	-	The real axis position

*OFFSET*
1	to start calibration
2	Set OUT VOLTAGE = 0
3	Regulate the OFFSET (directly by , or automatically ) so that POSITION does not vary (or varies very slowly)
4	to quit calibration

*Rotation direction and count*
An output voltage > 0 increases POSITION
1	to start calibration
2	Enter VOUT = 1.0
3	Check that POSITION increases
4	to exit calibration and check that VOUT goes to 0 immediately
5	If the motor does not rotate in the correct direction, change the drive setup or cabling

*Maximum speed*
Setting the maximum axis speed (10V output)
1	to enter calibration
2	Enter VOUT > 1.0 (as close to 10V as possible)
3	Note the SPEED reading
4	Calculate the MAX SPEED: MAX SPEED = (10 x SPEED) / VOUT
5	to exit calibration and check that VOUT goes to 0 immediately
6	Enter the above calculation result in MAX SPEED

3.9. Sensors Setup

Sensor enabled

Sensor disabled

N.B. Two adjacent sensors cannot be disabled. Only disable alternate sensors.

Parameter	Unità di misura	Default	Range	Description
PS01 : NUMBER OF SENSORS	-	32	8 – 64	Number of sensors on the Sensor Bar
PS02 : SENSOR TYPE	-	N.O.	N.O. – N.C.	Scan bar input logic N.O. = Normally Open N.C. = Normally Closed

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