Document release | Description | Note | Date |
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01 | New manual | Valid for hardware release from 02 and major release firmware starting from 5 | 29/08/2012 |
The controller has been designed for industral environments in conformity to EC directive 2004/108/CE.
A1-HMI-QC121 is a operator panel of the Qpanel+ series, can be equipped with:
Standard equipments | |
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Graphics LCD display 12.1” TFT-256 COLORS-800x460px | |
Resistive Touch Screen Panel | |
1 PROG PORT serial program port (Use with IQ009 accessory) | |
1 multistandard (RS232/422/485) serial - USER PORT | |
1 Memory Card MMC/SD reader | |
4 signal leds | |
8 system leds | |
Anti-vibrating spring clamps | |
Clock calendar | |
Interchangeable front label | |
Customizable function keys | |
Optional equipments (See the table Hardware versions) | |
16 digital inputs | |
2 analog inputs | |
2 bidirectional counters AB | |
8 digital outputs |
The Ordering Code provides the exact product features. |
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Model | Features | |||||||
A1-HMI-QC121 | - | 01 | / | TP01 | / | CG2 | / | 24 |
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24 = Power supply 24Vdc | ||||||||
CG2 = Specialization cards | ||||||||
TP00 = Keyboard code (TP00 = resisitive touch-screen panel, logo and customizable function keys); TP01 = resisitive touch-screen panel, logo and QEM function keys |
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01 = Firmware version (00 = not installed) | ||||||||
A1 = HMI family HMI = Human Machine Interface Q = Qpanel series C = Panel Graphic colors 104 = Graphics LCD display 12,1” TFT-256 COLORS-800x600px; front panel dimensions (264x336mm); keyboard with 6 keys+ 10 leds; box with standard DIN 43700 |
Is available the following versions:
Features | ||||
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Model | Digital inputs | Bidirectional counters 20KHz AB (24V-PP) | Analog inputs 12bit | Protected digital outputs |
A1-HMI-QC121-01/TP01/24V | - | - | - | - |
A1-HMI-QC121-01/TP01/D08/24V | 8 | - | - | 8 |
A1-HMI-QC121-01/TP01/G16/24V | 16 | - | 2 | 8 |
A1-HMI-QC121-01/TP01/CG2/24V | 12 | 2 | 2 | 8 |
A) Function keys and led's
B) System led's
The A1-HMI-QC121 has the specialization card.
Weight (full hardware) | 2Kg |
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Housing | Sheet metal |
Front panel | Alluminium |
Outer Frame | Self-extinguishing Noryl |
Display | LCD TFT 12.1” TFT-256 COLORS-800 x 600px |
Touch screen | wire Resistive |
Display dimensions | 246.0 x 184.5mm / 12.1“ |
User led's | 6 |
System led's | 4 to front panel, 8 on rear |
Function keys | 6 |
System keys | 3 |
Operating temperature | 0 ÷ 50°C |
Relative humidity | 90% condensate free |
Altitude | 0 - 2000m s.l.m. |
Transport and storage temperature | -25 ÷ +70 °C |
Front protection rating | IP64 |
Lenght in mm. |
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Fit the controller in the hole.
Apply the brackets.
Before fixing the controller, check it is mounted firmly in the hole and the gasket under the frame makes a good seal. No liquids must enter and the frame must not deform. |
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Screw the controller in place.
Warning: after putting the pin of fixing, do only half rotation to not tear the frame! |
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• Please read carefully. • See technical notes on Weidmuller terminals BLZF, BLZ and B2L. |
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Family | Wire Section no end caps | Wire section with end caps | Characteristics of contact | Tools | |
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BLZF 3.5 | 0.3-1.50 mm2 | 0.3-1 mm2 | Open the self-locking, spring clip terminals with a flat blade screwdriver to DIN 5264-A as shown below See the table below for recommended cap ends To crimp the cap ends to the wire use the tool below |
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B2L 3.5 | 0.3-1.00 mm2 | 0,3-0.5 mm2 | |||
BLZF 5.08 | 0.3-2.50 mm2 | 0.3-2.00 mm2 | |||
BLZ 5.00 | 0.2-2.50 mm2 | 0.1-1 mm2 | The screw terminals can be tightened with a flat blade screwdriver to DIN 5264 as shown in fig.4.7 Tightening torque: 0.4 - 0.5 Nm. |
For a safer cabling, always use wire end caps
Wire section | End cap section | Make | Model |
---|---|---|---|
0.1-0.3 mm2 | 0.95 mm2 | Cembre | PKE 308 |
0.3-0.5 mm2 | 1.32 mm2 | Cembre | PKE 508 |
BM | BM00601 | ||
1 mm2 | 2.5mm2 | BM00603 | PK 108 |
BM | BM00603 |
Use a crimp tool type “Cembre ND#4 cod. 2590086”
Screwdriver for opening self-locking spring clip terminals:
A = 0.6mm
B = 2.5mm max
C = 7 mm min
Screwdriver for tightening screw terminals:
A = 0.6mm
B = 3.5mm
Strip 10mm of copper wire
Fit the end cap and crimp it with a crimping tool
a) fit the screwdriver without turning it
b) fit the cable in the terminal
Remove the screwdriver
The cabling must be carried out by specialist personnel and fitted with suitable anti-static precautions. Before handling the controller, disconnect the power and all parts connected to it. To guarantee compliance with EC regulations, the power supply must have a galvanic isolation of at least 1500Vac. |
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Power supply | 24 Vdc |
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Voltage range | 22 - 27 Vdc |
Max. absorption | 30W |
CN1 | Terminal | Symbol | Description |
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1 | L1/+ | DC power positive | |
2 | GROUND | Gnd-PE (signals) | |
3 | L2/- | DC power 0V |
Use an isolated power unit with 24Vdc +/-5% output conform to EN60950-1. |
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Use two separate power units: one for the control circuit and one for the power circuit | |
For a single power unit, use two separate lines: one for the control and one for the power | |
DO NOT use the same lines for the power circuit and the controller |
CN2 | Terminal | RS232 | RS422 | RS485 | Description |
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1A | - | - | A | Terminal A - RS485 | |
2A | - | - | B | Terminal B - RS485 | |
3A | 0V | 0V | 0V | USER PORT common | |
4A | 0V | 0V | 0V USER PORT common | ||
5A | TX | - | - | Terminal TX - RS232 | |
6A | Terra | ||||
1B | - | RX | - | Terminal RX - RS422 | |
2B | - | RXN | - | Terminal RX N - RS422 | |
3B | - | TX | - | Terminal TX - RS422 | |
4B | - | TXN | - | Terminal TX N - RS422 | |
5B | RX | - | - | Terminal RX - RS232 | |
6B | Ground |
Memory card slot (marked by an arrow) |
The USB mini-B connector does not support USB electrical standards, it can only be used with an interface IQ009 or IQ013. |
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It is used for the transfer and debugging of the application program in the CPU.
Electrical standard | TTL (Use serial interface IQ009 or IQ013) |
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Communication speed | Min. 9.6 Kbaud - max 115200 Kbaud settable by dip1 and 2 of the switch SW1 |
Insulation | None |
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Connection between Qmove+ e PC using the accessory IQ009 |
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Connection between Qmove+ and a device fitted with a RS232 serial port (e.g. a MODEM), using the interface IQ013 |
Communication speed | 4800, 9600, 19200, 38400, 57600, 115200 baud |
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Communication mode | Full duplex |
Operating mode | Referred to 0V |
Max. number of devices connected on the line | 1 |
Max. cable length | 15 m |
Input impedence | > 3 Kohm |
Short-circuit current limit | 7 mA |
Communication speed | 4800, 9600, 19200, 38400, 57600, 115200 baud |
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Communication mode | Full duplex |
Operating mode | Differential |
Max. number of devices connected on the line | 1 |
Max. cable length | 1200 m |
Input impedence | > 12 Kohm |
Short-circuit current limit | 35 mA |
To activate the internal termination resistance see paragraph Setup of USER PORT electric standard, Setup of AUX1 PORT electric standard or Setup of AUX2 PORT polarization and termination resistances |
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Communication speed | 4800 baud (only if used with SERCOM and/or MODBUS device), 9600 baud, 19200 baud, 38400 baud, 57600 baud |
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Communication mode | Half duplex |
Operating mode | Differential |
Max. number of devices connected on the line | 32 |
Max. cable length | 1200 m |
Input impedence | > 12 Kohm |
Short-circuit current limit | 35 mA |
Type of Memory Card to use | MMC, SD and SDHC up to 8GB For proper operation it is necessary that the device conforms to the standards set by “SD Association” (www.sdcard.org) or “Multi Media Card Association” (www.mmca.org). |
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To use the Memory Cards they must first be formatted with FAT16 or FAT32 file system. |
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CN11 | Terminal | Simbol | Description | Address |
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1 | - | Not used | ||
2 | - | Not uised | ||
3 | 0V | Common of digital inputs | ||
4 | I1 | Input I1 | 3.INP01 | |
5 | I2 | Input I2 | 3.INP02 | |
6 | I3 | Input I3 | 3.INP03 | |
7 | I4 | Input I4 | 3.INP04 | |
8 | I5 | Input I5 | 3.INP05 | |
9 | I6 | Input I6 | 3.INP06 | |
10 | I7/PHA1 | Input I7 or phase A of the first counter | 3.INP07 | |
11 | I8/PHB1 | Input I8 or phase B of the first counter | 3.INP08 | |
12 | 0V | Common of digital inputs |
CN12 | Terminal | Simbol | Description | Address |
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1 | - | Not used | ||
2 | - | Not used | ||
3 | 0V | Common of digital inputs | ||
4 | I9 | Ingresso I9 | 3.INP09 | |
5 | I10 | Input I10 | 3.INP10 | |
6 | I11 | Input I11 | 3.INP11 | |
7 | I12 | Input I12 | 3.INP12 | |
8 | I13 | Input I13 | 3.INP13 | |
9 | I14 | Input I14 | 3.INP14 | |
10 | I15/PHA2 | Input I15 or phase A of the second counter | 3.INP15 | |
11 | I16/PHB2 | Input I16 or phase B of the second counter | 3.INP16 | |
12 | 0V | Common of digital inputs |
The electrical features are given in paragraph Electrical features. The wiring examples are given in paragraph Connection examples |
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CN17 | Terminal | Symbol | Description | Address |
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1 | GAI | Common for analog inputs | ||
2 | IA1 | Analog input 1 | 3.AI01 | |
3 | SEL1V | Analog input 1 selector, voltmetric 0-10V 1) | ||
4 | SEL1C | Analog input 1 selector, amperometric 0-20mA 2) | ||
5 | GAI | Common for analog inputs | ||
6 | IA2 | Analog input 2 | 3.AI02 | |
7 | SEL2V | Analog input 2 selector, 0-10V voltmetrico 3) | ||
8 | SEL2C | Analog input 2 selector, 0-20mA amperometric 4) | ||
9 | VREF | Reference voltage |
CN15 | Terminal | Symbol | Description | Address |
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1 | V+ | Outputs power in (12-28Vdc) | ||
2 | O1 | Digital output 1 | 3.OUT01 | |
3 | O2 | Digital output 2 | 3.OUT02 | |
4 | N.C. | |||
5 | O3 | Digital output 3 | 3.OUT03 | |
6 | O4 | Digital output 4 | 3.OUT04 | |
7 | V- | Outputs power in (12-28Vdc) | ||
8 | O5 | Digital output 5 | 3.OUT05 | |
9 | O6 | Digital output 6 | 3.OUT06 | |
10 | O7 | Digital output 7 | 3.OUT07 | |
11 | O8 | Digital output 8 | 3.OUT08 |
The following are the electrical hardware features.
Maximum and minimum frequency values and actual acquisition times, can still depend on any additional software filters, see for example the system variable “QMOVE:sys004” in the section System variables.
Type of polarisation | PNP |
Min. acquisition time (hardware) | 3ms |
Isolation | 1000Vrms |
Rated operating voltage | 24Vdc |
Voltage of logic state 0 | 0-2 V |
Voltage of logic state 1 | 10.5 - 26.5 V |
Internal voltage drop | 5V |
Input resistance (Ri) | 2700Ω |
Sink current | 2mA ÷ 8mA1) |
Type of connection | Potentiometric 1KΩ-20KΩ |
Resolution | 12bit/16bit |
Reference voltage output | 2.5Vdc |
Max output current from reference | 10mA |
Input resistance | 10MΩ |
Max. linearity error | + 0,1% Vfs |
Max. offset error | + 0,1% Vfs |
S.n. | 71 dB |
Update speed | 1ms |
Insulation | 1000 Vrms |
Type of connection | Voltmetric 0-10V |
Resolution | 12bit/16bit |
Input resistance (Rin) | 20KΩ |
Damage value | 20V |
Max. linearity error | + 0.1% Vfs |
Max. offset error | + 0.1% Vfs |
S.n. | 71 dB |
Update speed | 1ms |
Insulation | 1000 Vrms |
Type of connection | Amperometric (0-20 mA) |
Resolution | 12bit/16bit |
Input resistance | 125Ω |
Damage value | 25 mA |
Max. linearity error | + 0,1% Vfs |
Max. offset error | + 0,1% Vfs |
S.n. | 71 dB |
Update speed | 1ms |
Insulation | 1000 Vrms |
Switchable load | Dc (PNP) |
Max. operating voltage | 28V |
Insulation | 1000Vpp |
Max. internal voltage drop | 600mV |
Max internal resistance @ON | 90mΩ |
Max. protection current | 12A |
Max. operating current | 2A |
Max. current @OFF | 5µA |
Max switching time from ON to OFF | 270µs |
Max switching time from OFF to ON | 250µs |
SW1 | Dip | DIP setting | Function | |||
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1 | OFF | OFF | ON | ON | PROG PORT transmission speed selection | |
2 | OFF | ON | OFF | ON | ||
Baud-rate 38400 | Baud-rate 115200 | Baud-rate 19200 | Baud-rate 57600 |
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3 | OFF | OFF | ON | ON | USER PORT transmission speed selection | |
4 | OFF | ON | OFF | ON | ||
Baud-rate 38400 | Baud-rate 115200 | Baud-rate 19200 | Baud-rate 57600 |
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5 | Not used | |||||
6 | Not used | |||||
7 | Not used | |||||
8 | OFF | ON | Select the USER PORT as PROG PORT (the USER PORT can be used as PROG PORT with RS232 electric standard, setting to OFF the dip 6 of SW2). | |||
PROG PORT normal | PROG PORT on the connector of the USER PORT |
The “key, com, state, error” leds are called system led, they are found on both the front panel and on the back of HMI.
The user “L1, L2, L3 and L4” leds are found only on the front panel:
Name | Description |
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FUNC | Pressed enters or exit from the system functions |
BOOT | Pressed execute the selected function |
RESET | No function |
This chapter will introduce some concepts and describes some operations of the product. These contents are partly related and implemented in firmware. This software implements all features that allow the product to be a component of the system programmable Qmove.
To best understand the terms used in this chapter, it is important to know the organisation of data and memory in a QMOVE application. QMOVE applications are programs written in QCL language that, translated in binary code, are transferred onto QMOVE hardware and saved there. In the hardware, the microprocessor runs has a program called firmware that interprets the above binary code instructions and performs the operations associated to them.
A QCL application, in addition to the instructions, is also composed of variables that the QCL instructions act on.. Some of these variables are retentive, i.e. their values remain unaltered from shut-off to start up. The flow chart below illustrates the organisation of data in a QCL application transferred to the memory of any QMOVE hardware:
It can be noted that, the QMOVE hardware has several mass storage devices:
“Flash memory”, where the following is saved:
“Non volatile memory”, which stores:
“Volatile memory”, which stores:
The volatile data memory is also used as dynamic memory. i.e. the memory used by the firmware for internal operations and active HMI screen management.
“Mass storage internal device” is managed by a standard filesystem and is useful to save information by the DATASTORE device (read - write binary or csv files with recipes, logs, variuous setups, etc).
It 'also used to store the backup of the application QMOVE and other service files.
“Mass storage external device” is managed by a standard filesystem and is useful for loading the QMOVE application, data loading/saving, firmware update or to save informations by the DATASTORE device.
ATTENZIONE: WARNING: The use of these procedures is potentially dangerous (see for example the application delete) and it is preferable that is carried out by a specialist supervision. |
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The system functions are special procedures that allow the user to perform various operations such as setting/calibration of devices, saving/restoring data and application on/from removable devices, deleting the application and management of storage devices.
To access the new system functions simply login to instrument SETUP.
Note: If there is no Terminal application software will automatically enter in SETUP.
To access in the System functions, press the BOOT key or press together the keys “F2 + F4 + F6”. | BOOT |
The following menu appears:
To select a function using the vertical arrows of the virtual keyboard, then press Enter for view the selected function. The system restarts and displays the system function selected.
Lists and describes all system functions.
To enter/confirm the functions press ENTER key .
The UP and DW keys perform changes of values.
To switch from one page to another press PAGE DOWN key or PAGE UP key .
For exit from the menu press the ESC key .
Note: For exit from the system functions select “EXIT”
from the main menu.
Firmware code (es. HD010003)
Firmware version (es. 01.0.3)
Data not available.
Data not available.
System date.
The ESC key is inhibited until the confirmation of all the fields by pressing the ENTER key.
System clock.
The ESC key is inhibited until the confirmation of all the fields by pressing the ENTER key.
Reports the status of the serial communication. If everything is OK the message: Ok
If the ‘COM’ led is ON and the'STATE' led flashing, the connection between the HMI and the QMOVE is not active. The reasons can be:
Checksum wrong
Appears the ‘No match’ message, which means that the application built for the Terminal is not compatible with the QMOVE software and then the communication is not established because it may create incompatibilities in data of the system. The ‘No match’ condition excludes communication problems due to connection errors or problems related to serial ports.
Communication interrupted Appears the ‘Time Out’ message, which means that the terminal not received response or the response has not been received completely. If the ‘COM’ led is ON it probably means there is a malfunction of one of the two devices (QMOVE or HMI) or connection between the device. If the 'COM' led is OFF means that at least one ‘Time Out’ occured from the power ON (example an electrical noise).
Reading errors Appears the ‘Read Error’ message, which means that the the response string to a reading didn't the correct syntax of the Protocol. This can happen if the Terminal makes a request of a variable with index out of range. For example the read request of an element of an array, where the value of i is greater than the size of the array itself; if i is a constant value that the compiler of the application can inspect and report the error, but if i is the value that is contained in a variable can take place such an error.
Writing errors Appears the ‘Write Error’ message, which means that the response string to a reading didn't the correct syntax laid down in the Protocol. All that has been described for the readings also applies to torn writes
Backup error Appears the ‘Backup Error’ message, which means that the QMOVE application data backup operation is not successful.
Restore error Appears the ‘Restore Error’ message, which means that the restore operation of data of the QMOVE application is not successful.
Identifies the type of application file format. It is used to prevent the execution of applications with a format that is not compatible with the firmware. (Is an information used only by the development “QPaint” software).
The value allows you to uniquely identify a particular application. It is computed on the information used in the download of the application.
Is a string that is set in the configuration “Qpaint” program to identify the application. Cannot be changed.
You see the CPU type connected with the Terminal. This information is detected with a reading from the Qmove CPU.
Is the application title exists in the Qmove CPU. This information is detected with a serial reading by Qmove CPU.
You see the checksum file configuration and application Qmove symbols and symbols which the application has been generated. The first is read with the serial from the CPU, the second is a value contained in the data download.
If the checksum do no match, the connection isn't enabled between the Terminal and Qmove variables. (see “no match error or incorrect Checksum” ).
The value refers to the space occupied in the flash memory of QPaint project. The value is the same to the one displayed on the download page.
The value refers to the space occupied in the RAM memory from the current page displayed by the terminal before logging on to the Setup. The value refers to all structures allocated to run the page.
The value refers to the free space of the RAM memory. The sum of the first and third value, indicates the total RAM memory space.
The function key leds are activated in succession with variable frequency.
Don't execute the system leds test (“Key”, “Com”, “State”, “Error”) because the function it isn't programmable and because their indications are not essential to the functionality.
The DOWNLOAD procedure allows the Terminal to receive the information needed to run the application designed by the user. The steps performed during the download procedure are:
The entry in this menu is indicated by the following Leds:
For the description of functions see section System functions
The changes will be put into execution at the exit from the configuration page.
Each time you press the button ENTER key you jump from one sector to another sector.
Lang. Is the choice of the languages to be used. This array of strings is decided at design time in the Setup program.
Cont. Is the value of the display contrast.
Info Debug informations (default = OFF).
Tm CL CLEAR key time. During the dataentry, if the CLEAR button is pressed for longer than the time set the given typed is cleared. If the CLEAR button is pressed impulsively you cancel only one digit of the given type.
Depending on the firmware version can also exit this window:
Com0 Serial port speed System.
Com1 Serial port speed AUX.
TmOut Timeout on request to the CPU (default = 1.00 s).
TBuzz Operating time of the buzz when press a button (default = 0.100 s).
ScrSv
Screen-saver settings:
0 = disable (default). Display always on.
1..60 = switches off the display after pressing the buttons or touch after 1..60 minutes. Press any key or touch the display for resumes.
The number of flashes indicates the type of error occurred as shown in table Error messages of system functions.
This procedure, only available on instruments with touch-screen. Need to calibrate the pointing device.
At the entrance of the procedure, is presented with a screen that has a blue cross. Press the center of the cross until the progress bar has reached completion. |
Appears the “COMPLETED” message and and you can release the pressure.Note: If the pressure is released before completion of the progress bar, the procedure is aborted and the ”!! OPERATION ABORTED !!“ message |
Thereupon a new Green Cross. Even in this case, repeat until the progress bar is complete and is displayed “COMPLETED” message. |
It then proposed a final page with a new cyan colored cross. Even in this case, repeat until the progress bar is complete and is displayed “COMPLETED” message. |
When a system function ends with an error displays a message that describes the cause of the error.
Error/Flashing number ERR led | Message |
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1 | Generic error |
2 | Open/Exist/Create file error |
3 | Read file error |
4 | Write file error |
5 | Out of Memory error |
6 | QMos Version error |
7 | Checksum Error |
8 | Symbols checksum No Match |
9 | Configuration / Symbols error |
10 | File format error |
11 | Format error |
12 | Device not present or unformatted |
13 | Application not present error |
14 | Touch operation failure |
15 | File compression type not support |
16 | Target don't match project ! |
17 | Fw version don't match project ! |
18 | File copy error |
19 | Function not enabled |
In this section are collected all the product information you need while you are programming, or during development of an application QCL.
For programming the product you should use the Qview-5 for QCL and Qpaint-5 for the design of graphics pages. Both of these software are contained in a software package called Qworkbench and it is freely downloadable from the site Qem (in the download section).
For programming with the development software QPaint-5 it is important select the correctly the target. Select Project → Target Configuration ans select the correctly model.
This paragraph looks at how to measure an estimate of use of the product's memories. The nonvolatile memory is available to memorise the QCL program and has a capacity of 512KB.
The memory space occupied is equal to the size of the .BIN file generated by Qview. The percentage memory occupied can be viewed in the CPU panel of Qview under “Used CODE memory”, or this information can be obtained from the value of parameter “sizeapp” of the QMOS device.
The nonvolatile memory available to memorise the HMI program has a capacity of 5.5MB.
The memory space occupied is equal to the size of the .BIN file generated by Qpaint, whose value (in bytes) is viewed in parameter “memqtp” of the MMIQ2 device.
The nonvolatile data memory used to memorise retentive variables, has a capacity of 819KB.
The percentage memory occupied can be viewed in the CPU panel of Qview, under “Used RETENTIVE”, or this information can be obtained from the value of parameter “sizeret” of the QMOS device.
The volatile data memory used to memorise non ritentive variables has a capacity that depends on various factors (e.g. the HMI and QCL program sizes, the HMI screen being viewed, etc)
The general memory of the free system, available as volatile data memory, is indicated by parameter “memfree” in the MMIQ2 device.