Document: | mce_p1r44f-009 | ||
---|---|---|---|
Description: | Electrical Connections Manual p1r44f-009 | ||
Editor: | Andrea Zarantonello | ||
Approver: | Giuliano Tognon | ||
Link: | https://www.qem.eu/doku/doku.php/strumenti/qmoveplus/c1r44/p1r44f-001/mce_p1r44f-009 | ||
Language: | English | ||
Release document | Description | Note | Date |
01 | New manual | 25/11/2022 |
The copyright of this manual is reserved. No part of this document can be copied or reproduced in any form without the prior written permission of the QEM.
QEM has no assurances or guarantees on the content and specifically disclaims any liability inherent in the guarantees of eligibility for any particular purpose. The information in this document is subject to change without notice. QEM does not take any responsibility for any errors that may appear in this document.
Trademarks:
QEM® is a registered trademark.
The models of devices used for this application are:
The instrument must be powered at 24Vdc. Provide an external fuse in series with the + 24Volt positive conductor.
CN1 | Terminal | Symbol | Description | |
---|---|---|---|---|
1 | Positive power supply | |||
2 | GROUND | Ground-PE (signals) | ||
3 | 0V power supply |
ETHERNET PORT | Description |
---|---|
Connector RJ45. LED: * LINK: green led = cable connected (led on signals the cable is connected to both ends) * DATA: yellow led = data transmission (flashing led signals data transmission) |
Serial port used to connect the A1-HMI-QC104 operator terminal. Set RS422 serial.
CN2 | Pin | RS485 | RS232 | RS422 | PE |
---|---|---|---|---|---|
1A | Canal A | ||||
2A | Canal B | ||||
3A | Common 0 Volt | ||||
4A | Common 0 Volt | ||||
5A | TX | ||||
6A | PE | ||||
1B | RX (+) | ||||
2B | RXN (-) | ||||
3B | TX (+) | ||||
4B | TXN (-) | ||||
5B | RX | ||||
6B | PE |
Attention: Select the electrical standard RS422.
SET PROG PORT 115200
SET USER PORT 57600
SW 1 | Dip | DIP setting | Function | |||
---|---|---|---|---|---|---|
1 | OFF | Baud rate 57600 | Transmission speed selection PROG PORT | |||
ON | Baud rate 115200 | |||||
2 | OFF | Baud rate 57600 | Baud rate selection USER PORT | |||
ON | Baud rate 115200 | |||||
3 | OFF | Can also be used by SERCOM and MODBUS | devices Operating mode selection PROG PORT | |||
ON | Not usable by SERCOM and MODBUS devices | |||||
4 | OFF | ON | OFF | ON | CANbus baud rate (CanOpen) | |
5 | OFF | OFF | ON | ON | ||
Baud rate 125KB/S | Baud rate 250KB/S | Baud rate 500KB/S | Baud rate 1MB/S |
|||
6 | OFF | MMC/SD | External media device selection in system functions | |||
ON | USB | |||||
7 | Reserved for internal use. Leave OFF | |||||
8 | OFF | PROG PORT normal | Select the USER PORT as PROG PORT | |||
ON | PROG PORT on the USER PORT connector |
CN5 | Terminal | Symbol | Description |
---|---|---|---|
1 | 0V | Common CAN | |
2 | CAN L | Terminal CAN L | |
3 | CAN H | Terminal CAN H |
Name jumper | Setting | Function | |
---|---|---|---|
JP3 JP4 | JP3 | INSERTED | CAN termination activated |
JP4 |
There are two ways of connecting:
1st way:
2nd way:
S = State | A = Action | ID |
---|---|---|
NO = Normally Open | I = Impulsive | ID = Software |
NC = Normally Closed | C = Continuous |
CN 7 | Pin | ID | Description | S | A | |
---|---|---|---|---|---|---|
1 | 0V | 0 Volt ( common inputs I1 ÷ I8 ) | ||||
2 | I1 | Thermal heads | - | NC | C | |
3 | I2 | Bridge fault | - | |||
4 | I3 | Conveyor belt fault | - | NO | I | |
5 | I4 | Roller conveyor fault | - | |||
6 | I5 | Air pressure | - | NC | C | |
7 | I6 | Water pressure | - | |||
8 | I7 | Forward bridge sensor | - | |||
9 | I8 | Back bridge sensor | - |
CN 6 | Pin | ID | Description | S | A | |
---|---|---|---|---|---|---|
1 | 0V | 0 Volt ( common inputs I9 ÷ I16 ) | ||||
2 | I9 | Bridge zero sensor | - | NO | I | |
3 | I10 | Slab presence sensor | End of roller conveyor | |||
4 | I11 | Start conveyor belt | ||||
5 | I12 | Abrasive sensor worn | - | |||
6 | I13 | Emergency | - | NC | C | |
7 | I14 | Pressure lubrication circuit feedback | - | |||
8 | I15 | n.u. | Free | |||
9 | I16 | n.u. | Free |
Duplication of QC104 inputs if necessary
CN 18 | Pin | ID | Descrizione | S | A | |
---|---|---|---|---|---|---|
1 | 0V | 0 Volt ( common inputs I9 ÷ I16 ) | ||||
2 | n.u | n.u | ||||
3 | I18 | Jog Bridge | Forward | NO | I | |
4 | I19 | Backward | ||||
5 | I20 | START | ||||
6 | I21 | STOP | ||||
7 | I22 | Abrasive changing button | ||||
8 | I23 | MAN/AUTO | ||||
9 | I24 | STAND-BY |
S = State | ID |
---|---|
OFF | ID = Software |
ON |
CN 9 | Pin | ID | Description | S | |
---|---|---|---|---|---|
1 | V+ | + 24 Volt (common outputs 01 ÷ 04) | |||
2 | O1 | ON/OFF Bridge | - | OFF | |
3 | O2 | ON/OFF Conveyor belt | - | ||
4 | O3 | ON/OFF Roller conveyor | - | ||
5 | O4 | Up / Down Brush | - | ||
6 | V+ | +24 Volt (common outputs 05 ÷ 08 ) | |||
7 | O5 | ON/OFF Previous Machine | - | OFF | |
8 | O6 | Lubrication | - | ||
9 | O7 | Stop Conveyor belt | - | ||
10 | O8 | Alarm state | - | ON | |
11 | 0V | 0 Volt (common outputs 01 ÷ 08) |
Some outputs of QC104 and RMC-3M B01 DD module are duplicated on C1-R44-FF30:
CN 8 | Pin | ID | Description | Head | S |
---|---|---|---|---|---|
1 | V+ | +24 Volt (common outputs O25÷O34) | |||
2 | O17 | AUTO LAMP ON | OFF | ||
3 | O18 | ALARM LAMP | |||
4 | O25 | ON/OFF | 1 | ||
5 | O28 | 2 | |||
6 | V+ | +24 Volt (common outputs O37÷O46) | |||
7 | O31 | ON/OFF | 3 | OFF | |
8 | O34 | 4 | |||
9 | O37 | 5 | |||
10 | O40 | 6 | |||
11 | 0V | 0 Volt (common outputs O25÷O46) |
Engine starter duplication
CN 25 | Pin | ID | Description | Head | S |
---|---|---|---|---|---|
1 | V+ | +24 Volt (common outputs O49÷O58) | |||
2 | O43 | ON/OFF | 7 | OFF | |
3 | O46 | 8 | |||
4 | O49 | 9 | |||
5 | O52 | 10 | |||
6 | V+ | +24 Volt (common outputs O61÷O70) | |||
7 | O55 | ON/OFF | 11 | OFF | |
8 | O58 | 12 | |||
9 | O61 | 13 | |||
10 | O64 | 14 | |||
11 | 0V | 0 Volt (common outputs O49÷O70) |
Engine starter duplication
CN 20 | Pin | ID | Description | Head | S |
---|---|---|---|---|---|
1 | V+ | +24 Volt (common outputs O73÷O82) | |||
2 | O67 | ON/OFF | 15 | OFF | |
3 | O70 | 16 | |||
4 | O73 | 17 | |||
5 | O76 | 18 | |||
6 | V+ | +24 Volt (common outputs O85÷O88) | |||
7 | O79 | ON/OFF | 19 | OFF | |
8 | O82 | 20 | |||
9 | O85 | 21 | |||
10 | O88 | 22 | |||
11 | 0V | 0 Volt (common outputs O73÷O18) |
CN 14 (Push Pull) | PIN | ID | DESCRIPTION | COMMENTS | ||
---|---|---|---|---|---|---|
| 1B | +24V IN | Input +24 Volts | Bridge Count | ||
1A | +24V OUT | Output +24 Volts | Encoder power supply | |||
2A | PHA1 | Phase A | - | |||
3A | PHB1 | Phase B | - | |||
4A | - | - | - | |||
5A | 0V ∩ | Connect to PIN 5B | Common of counting inputs. Internally connected to 0Volt (PIN 3 - CN1) |
|||
6A | 0V ∩ | Connect to PIN 6B | ||||
7A | 0V ∩ | Connect to PIN 7B |
CN15 (Push Pull) | PIN | ID | DESCRIPTION | COMMENTS | ||
---|---|---|---|---|---|---|
| 1B | +24V IN | Input +24 Volts | Belt Count | - | |
1A | +24V OUT | Output +24 Volts | Encoder power supply | |||
2A | PHA2 | Phase A | - | |||
3A | PHB2 | Phase B | - | |||
4A | - | - | - | |||
5A | 0V ∩ | Connect to PIN 5B | Common of counting inputs. Internally connected to 0Volt (PIN 3 - CN1) |
|||
6A | 0V ∩ | Connect to PIN 6B | ||||
7A | 0V ∩ | Connect to PIN 7B |
CN 14 (Line Driver 24 Volt) | PIN | ID | DESCRIPTION | |||
---|---|---|---|---|---|---|
| 1B | +24V IN | Input +24 Volts | Bridge Count | ||
1A | +24V OUT | Encoder power supply | ||||
2A | PHA1 | Phase A+ | ||||
3A | PHB1 | Phase B+ | ||||
4A | - | - | ||||
5B | PHA1- | Phase A- | ||||
6B | PHB1- | Phase B- | ||||
7B | - | - |
CN15 (24 Volt Line Driver) | PIN | ID | DESCRIPTION | |||
---|---|---|---|---|---|---|
| 1B | +24V IN | Input +24 Volts | Belt Count | ||
1A | +24V OUT | Encoder power supply | ||||
2A | PHA2 | Phase A+ | ||||
3A | PHB2 | Phase B+ | ||||
4A | - | - | ||||
5B | PHA2- | Phase A- | ||||
6B | PHB2- | Phase B- | ||||
7B | - | - |
CN 14 (5 Volt Simulated Line Driver) | PIN | ID | DESCRIPTION | |||
---|---|---|---|---|---|---|
| 2B | PHA1+ | Phase A+ | Bridge Count | ||
3B | PHB1+ | Phase B+ | ||||
4B | - | - | ||||
5B | PHA1- | Phase A- | ||||
6B | PHB1- | Phase B- | ||||
7B | - | - |
CN15 (5 Volt Simulated Line Driver) | PIN | ID | DESCRIPTION | |||
---|---|---|---|---|---|---|
| 2B | PHA2+ | Phase A+ | Belt Count | ||
3B | PHB2+ | Phase B+ | ||||
4B | - | - | ||||
5B | PHA2- | Phase A- | ||||
6B | PHB2- | Phase B- | ||||
7B | - | - |
CN 12 | Pin | ID | Description |
---|---|---|---|
1 | GA01 | Common analog output AO1÷AO2 | |
2 | AO1 | Bridge command: +/- 0÷10 V | |
3 | AO2 | Belt command: 0/10 V | |
4 | GA02 | Common analog output AO3÷AO4 | |
5 | AO3 | n.u. | |
6 | AO4 | n.u. |
Front view |
Rear view |
The instrument must be powered at 24Vdc. Provide an external fuse in series with the + 24Volt positive conductor.
CN1 | Terminal | Symbol | Description | |
---|---|---|---|---|
1 | Positive power supply | |||
2 | GROUND | Ground-PE (signals) | ||
3 | 0V power supply |
Serial port used to connect the A1-HMI-QC104 operator terminal to the C1-R44-FC30 controller. Use the RS422 serial.
CN2 | Pin | RS485 | RS232 | RS422 | PE |
---|---|---|---|---|---|
1A | Channel A | ||||
2A | Channel B | ||||
3A | Common 0 Volts | ||||
4A | Common 0 Volts | ||||
5A | TX | ||||
6A | PE | ||||
1B | RX (+) | ||||
2B | RXN (-) | ||||
3B | TX (+) | ||||
4B | TXN (-) | ||||
5B | RX | ||||
6B | PE |
N.B. Select the RS422 electrical standard.
SET PROG PORT 115200
SET USER PORT 57600
SW 1 | Dip | DIP setting | Function | |||
---|---|---|---|---|---|---|
1 | OFF | OFF | ON | ON | Transmission speed selection PROG PORT | |
2 | OFF Baud rate 38400 | ON Baud rate 115200 | OFF Baud rate 19200 | ON Baud rate 57600 |
||
3 | OFF | OFF | ON | ON | Baud rate selection USER PORT | |
4 | OFF Baud rate 38400 | ON Baud rate 115200 | OFF Baud rate 19200 | ON Baud rate 57600 |
||
5 | Unused |
|||||
6 | ||||||
7 | ||||||
8 | OFF | ON | Select the USER PORT as PROG PORT | |||
PROG PORT normal | PROG PORT to the USER PORT connector | |||||
S = State | A = Action | ID |
---|---|---|
NO = Normally open | I = Impulsive | ID = Software |
NC = Normally closed | C = Continuous |
CN 11 | Pin | ID | Description | S | A | |
---|---|---|---|---|---|---|
1 | - | Not used | ||||
2 | - | Not used | ||||
3 | 0V | 0 Volt (Commmon digital input I17÷I24) | ||||
4 | I17 | Not used | ||||
5 | I18 | Jog Bridge | Next | NO | I |
|
6 | I19 | Back | ||||
7 | I20 | START | - | |||
8 | I21 | STOP | - | |||
9 | I22 | Abrasive change | - | |||
10 | I23 | MAN / AUTO | - | |||
11 | I24 | STAND-BY | - | |||
12 | 0V | 0 Volt (Commmon digital input I17÷I24) |
All inputs of these terminals are marked as n.u. (not used)
CN12 | Terminal | Symbol | Description | Address |
---|---|---|---|---|
1 | - | n.u. |
||
2 | - | |||
3 | - | |||
4 | - | |||
5 | - | |||
6 | - | |||
7 | - | |||
8 | - | |||
9 | - | |||
10 | - | |||
11 | - | |||
12 | - |
S = State | ID |
---|---|
OFF | ID = Software |
ON |
Pin | ID | Description | S | ||
---|---|---|---|---|---|
1 | V+ | + 24 Volt (common outputs 01 ÷ 04) | |||
2 | O1 | Lamp | AUTOMATIC ON | OFF | |
3 | O2 | ALARM | |||
4 | - | n.u. | |||
5 | O3 | Lamp | PRE-START | OFF | |
6 | O4 | RUN | |||
7 | 0V | 0 Volt (common outputs 01 ÷ 08) | |||
8 | O5 | n.u. | |||
9 | O6 | ||||
10 | O7 | ||||
11 | O8 |
This module has to be placed near the sensor bar, so the wiring is easier.
General view |
Bus composition |
CN 1 | Terminal | Symbol | Description | |
---|---|---|---|---|
1 | 0V power supply | |||
2 | TERRA | Ground-PE (signals) | ||
3 | Positive power supply |
1 | 0 Volt - Common CanOpen Port | |
2 | CAN L | |
3 | CAN H |
SW1 | DIP No. | Set | Function |
---|---|---|---|
1 | OFF | DIP 1-2: Transmission speed (500 Kbit/s ) |
|
2 | ON | ||
3 | ON | DIP 3-8: Module address (address 1) |
|
4 | OFF | ||
5 | OFF | ||
6 | OFF | ||
7 | OFF | ||
8 | OFF |
Check CAN connection to determine the activation of the termination resistor
SW3 | Num. Dip | Name Dip | DIP setting | Function |
---|---|---|---|---|
1 | JP1 | ON | Termination CAN PORT | |
2 | JP2 | ON | ||
3 | ||||
4 |
n.Out | Head | Description | Pin | Connector SLOT 3 | Pin | n.Out | Head | Description |
---|---|---|---|---|---|---|---|---|
25 | 1 | ON | 1A | 1B | 33 | 3 | Down | |
26 | 1 | Up | 2A | 2B | 34 | 4 | ON | |
27 | 1 | Down | 3A | 3B | 35 | 4 | Up | |
28 | 2 | ON | 4A | 4B | 36 | 4 | Down | |
29 | 2 | Up | 5A | 5B | 37 | 5 | ON | |
30 | 2 | Down | 6A | 6B | 38 | 5 | Up | |
31 | 3 | ON | 7A | 7B | 39 | 5 | Down | |
32 | 3 | Up | 8A | 8B | 40 | 6 | ON | |
V+ | +24 Volt | 9A | 9B | V+ | +24 Volt |
n.Out | Head | Description | Pin | Connector SLOT 4 | Pin | n.Out | Head | Description |
---|---|---|---|---|---|---|---|---|
41 | 6 | Up | 1A | 1B | 49 | 9 | ON | |
42 | 6 | Down | 2A | 2B | 50 | 9 | Up | |
43 | 7 | ON | 3A | 3B | 51 | 9 | Down | |
44 | 7 | Up | 4A | 4B | 52 | 10 | ON | |
45 | 7 | Down | 5A | 5B | 53 | 10 | Up | |
46 | 8 | ON | 6A | 6B | 54 | 10 | Down | |
47 | 8 | Up | 7A | 7B | 55 | 11 | ON | |
48 | 8 | Down | 8A | 8B | 56 | 11 | Up | |
V+ | +24 Volt | 9A | 9B | V+ | +24 Volt |
n.Out | Head | Description | Pin | Connector SLOT 5 | Pin | n.Out | Head | Description |
---|---|---|---|---|---|---|---|---|
57 | 11 | Down | 1A | 1B | 65 | 14 | Up | |
58 | 12 | ON | 2A | 2B | 66 | 14 | Down | |
59 | 12 | Up | 3A | 3B | 67 | 15 | ON | |
60 | 12 | Down | 4A | 4B | 68 | 15 | Up | |
61 | 13 | ON | 5A | 5B | 69 | 15 | Down | |
62 | 13 | Up | 6A | 6B | 70 | 16 | ON | |
63 | 13 | Down | 7A | 7B | 71 | 16 | Up | |
64 | 14 | ON | 8A | 8B | 72 | 16 | Down | |
V+ | +24 Volt | 9A | 9B | V+ | +24 Volt |
n.Out | Head | Description | Pin | Connector SLOT 6 | Pin | n.Out | Head | Description |
---|---|---|---|---|---|---|---|---|
73 | 17 | ON | 1A | 1B | 81 | 19 | Down | |
74 | 17 | Up | 2A | 2B | 82 | 20 | ON | |
75 | 17 | Down | 3A | 3B | 83 | 20 | Up | |
76 | 18 | ON | 4A | 4B | 84 | 20 | Down | |
77 | 18 | Up | 5A | 5B | 85 | 21 | ON | |
78 | 18 | Down | 6A | 6B | 86 | 21 | Up | |
79 | 19 | ON | 7A | 7B | 87 | 21 | Down | |
80 | 19 | Up | 8A | 8B | 88 | 22 | ON | |
V+ | +24 Volt | 9A | 9B | V+ | +24 Volt |
n.Out | Head | Description | Pin | Connector SLOT 7 | Pin | n.Out | Description |
---|---|---|---|---|---|---|---|
89 | 22 | Up | 1A | 1B | 97 | reserve | |
90 | 22 | Down | 2A | 2B | 98 | reserve | |
91 | reserve | 3A | 3B | 99 | reserve | ||
92 | reserve | 4A | 4B | 100 | reserve | ||
93 | reserve | 5A | 5B | 101 | reserve | ||
94 | reserve | 6A | 6B | 102 | reserve | ||
95 | reserve | 7A | 7B | 103 | reserve | ||
96 | reserve | 8A | 8B | 104 | reserve | ||
V+ | +24 Volt | 9A | 9B | V+ | +24 Volt |
General view |
Bus composition |
CN 1 | Terminal | Symbol | Description | |
---|---|---|---|---|
1 | 0V power supply | |||
2 | GROUND | Ground-PE (segnali) | ||
3 | Positive power supply |
1 | 0 Volt - Common CanOpen Port | |
2 | CAN L | |
3 | CAN H |
SW1 | DIP No. | Set | Function |
---|---|---|---|
1 | OFF | DIP 1-2: Transmission speed (500 Kbit/s ) |
|
2 | ON | ||
3 | OFF | DIP 3-8: Module address (address 2) |
|
4 | ON | ||
5 | OFF | ||
6 | OFF | ||
7 | OFF | ||
8 | OFF |
Check CAN connection to determine the activation of the termination resistor
SW3 | Num. Dip | Name Dip | DIP setting | Function |
---|---|---|---|---|
1 | JP1 | ON | Termination CAN PORT | |
2 | JP2 | ON | ||
3 | ||||
4 |
n.In | Sensor | Description | Pin | Connector SLOT 3 | Pin | Description | Sensor | n.In |
---|---|---|---|---|---|---|---|---|
+24V | Out 24 Volt | 1A | 1B | Common 0Vdc | 0V | |||
33 | 1 | 2A | 2B | 9 | 41 | |||
34 | 2 | 3A | 3B | 10 | 42 | |||
35 | 3 | 4A | 4B | 11 | 43 | |||
36 | 4 | 5A | 5B | 12 | 44 | |||
37 | 5 | 6A | 6B | 13 | 45 | |||
38 | 6 | 7A | 7B | 14 | 46 | |||
39 | 7 | 8A | 8B | 15 | 47 | |||
40 | 8 | 9A | 9B | 16 | 48 |
n.In | Sensor | Description | Pin | Connettore SLOT 4 | Pin | Description | Sensor | n.In |
---|---|---|---|---|---|---|---|---|
+24V | Out 24 Volt | 1A | 1B | Common 0Vdc | 0V | |||
49 | 17 | 2A | 2B | 25 | 57 | |||
50 | 18 | 3A | 3B | 26 | 58 | |||
51 | 19 | 4A | 4B | 27 | 59 | |||
52 | 20 | 5A | 5B | 28 | 60 | |||
53 | 21 | 6A | 6B | 29 | 61 | |||
54 | 22 | 7A | 7B | 30 | 62 | |||
55 | 23 | 8A | 8B | 31 | 63 | |||
56 | 24 | 9A | 9B | 32 | 64 |
n.In | Sensor | Description | Pin | Connettore SLOT 5 | Pin | Description | Sensor | n.In |
---|---|---|---|---|---|---|---|---|
+24V | Out 24 Volt | 1A | 1B | Common 0Vdc | 0V | |||
65 | 33 | 2A | 2B | 41 | 73 | |||
66 | 34 | 3A | 3B | 42 | 74 | |||
67 | 35 | 4A | 4B | 43 | 75 | |||
68 | 36 | 5A | 5B | 44 | 76 | |||
69 | 37 | 6A | 6B | 45 | 77 | |||
70 | 38 | 7A | 7B | 46 | 78 | |||
71 | 39 | 8A | 8B | 47 | 79 | |||
72 | 40 | 9A | 9B | 48 | 80 |
n.In | Sensor | Description | Pin | Connettore SLOT 7 | Pin | Description | Sensor | n.In |
---|---|---|---|---|---|---|---|---|
+24V | Out 24 Volt | 1A | 1B | Common 0Vdc | 0V | |||
81 | 49 | 2A | 2B | 57 | 89 | |||
82 | 50 | 3A | 3B | 58 | 90 | |||
83 | 51 | 4A | 4B | 59 | 91 | |||
84 | 52 | 5A | 5B | 60 | 92 | |||
85 | 53 | 6A | 6B | 61 | 93 | |||
86 | 54 | 7A | 7B | 62 | 94 | |||
87 | 55 | 8A | 8B | 63 | 95 | |||
88 | 56 | 9A | 9B | 64 | 96 |
In order to be able to provide you a quick service, at the minimum cost, we need your help.
Follow all the instructions provided in the manual MIMAT | If the problem persists, fill in the “Assistance request form” on the page Contacts of the site www.qem.it. Our technicians will obtain essential elements for understanding your problem. |
In order to provide you with an efficient service, please read and follow the instructions here reported
It is recommended to pack the instrument with materials that can absorb any falls.
Use the original packaging: it must protect the instrument during transport. | Attach: 1. A description of the anomaly; 2. Part of the wiring diagram where the instrument is inserted 3. Programming the instrument ( set up, work quotas, parameters …). | A thorough description of the problem will allow us to quickly identify and resolve your problem. Careful packaging will avoid further inconveniences. |