This document is valid except for errors or omissions.

Document:	mdo_p1p20fh20-001
Description:	Manual Operator p1p20f-022
Editor:	Omar Sbalchiero
Approver	Gabriele Bazzi
Link:	https://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p20/p1p20f-022/mdo_p1p20f-022
Language:	English
Document release	Description	Note	Data
01	New manual		31/08/2021

All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. QEM does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information in this document can be changed without notice. QEM shall not be held liable for any error or omission in this document. QEM® is a registered trademark.Microsoft® and MS-DOS® are registered trademarks and Windows® is a trademark of Microsoft Corporation.

The P1P20F - 022 software, controls the automation of machines sanders/edge-sanders.

Main features

• control of 20 heads
• control the sequential start of motors (to limit excessive power demand)
• can manages the bridge movements
• for each machining head, you can set processing advances/delays at the beginning/end of the piece
• the ascent/descent controls of the sanding heads, are calculated automatically as the speed of the conveyor belt change
• counts the processed meters and can work up to 30 pieces simultaneously

Other features

• HMI with touchscreen
• Function keys
• Working program
• Alarm messages
• Warning messages
• Reset defective pieces
• Reset of all workpieces
• Compensation of the offset of the piece presence limit switch
• Mode of heads processing
  

  1. Smoothing
  2. Milling
  3. Grinding
  4. Brushing
  5. Water jet

The bars at the top and bottom of each page provide the following informations:

A	Machine status
B	Page name
C	Additional page description
D	Page number
E	Clock
F	Active alarm (red background)
G	Warning (azure background)
	Current conveyor belt speed
N:	Setting the conveyor belt speed
P:	Setting the bridge speed
	Bridge position. N.B. The position of the Bridge is enabled only if the encoder is present on the axis of the Bridge
	Machined linear meters
	Total number of pieces machined
	Number of parts currently being machined
	Last workpiece length

Pressing the key , you can access the second main page:

in addition to the information on the main page, you can see:

• Heads status
• The current speeds of the conveyor belt and the bridge.
  N.B. The the speed of the Bridge can be showed, only if the encoder is present on the axis of the Bridge
• The status of the part presence input

Pressing the key , for return to the main page.

From the main page 2, pressing the key , you can access the third main page:

In addition to the information on the main page, are showed:

• The bridge speed and position.
• With the keys and you can to vary the back and forward limits of the Bridge.
• With the key you can to start the search for homing of the Bridge

Pressing the key , you can return to the main page 2.

N.B. The Main Page “3” is enable only if is present the encoder on the Bridge axis.

For access from the MAIN PAGE press the key

	Alarms
	Access to programs
	Functions menu
	Diagnostics
	Bridge homing
	Access to the setup

If the Bridge encoder is installed and enabled, when switched on, the instrument show the Main Page 3 and and it is requested to start the homing search to calibrate the position of the Bridge Axis.

Pressing the key for start the homing search.

To the end of the homing search, the instrument show directly the Main Page.

For access to the “Working program” section:

1. press the F3 funcion key
2. or access the MENU page, pressing the F1 key than press the key

To select one of the work programs listed, you must tap on the corresponding line.

and	To scroll through the list of work programmes. Each page can display 5 programs at a time. It is possible to move directly to the desired page by editing it on the title bar.
	Switching to the Work Cycle Editing Function.
	Opens the selected work program to edit it.

→

Unique Value Copy the parameters of the first head to all Enabled Heads

Automatic program: execute the points 1 - 2 - 3 - 4 :

1. To change the program enter the values in the various fields, using the virtual keyboard.
2. Type on the field “ UNIQUE VALUE” for copy the parameters of the first head on the all heads
3. Set machining parameters
4. After completing the parameter entry, pressing F7 key and the save the program are show

→

Notes:

• 1 = sander, 2 = milling machine, 3 = grind, 4 = brush, 5 = water jet
• if the heads are all of type 1 - 4 - 5, or all of the type 2, or all of the type 3, you can set “ all heads ”, or “ single head ”
• if are set mix of types 1 - 2 - 3 then the choice “single heas” are disable.

By default the machining parameters are all at 0.

.

Polished piece only in the central part		Piece entirely polished
Advance(+)/Delay (-) head ascent = +150	Advance(-)/Dealy (+) head descent = +300	Advance(+)/Dealy (-) head ascent = 000	Advance(-)/Delay (+) head descent = 000

Parameter name	Units of measurement	Range	Description
	mm	0 ÷ 99999.0	Distance piece beginning / milling. It is the space between the beginning of the piece and the beginning of the milling process.
	mm	0 ÷ 99999.0	Distance piece ending / milling. It is the space between the end of the piece and the end of the milling working.
	mm	0 ÷ 99999.0	Milling length. It's the milling space.

NB: If one of the two distance parameters is greater than zero, the other is automatically set to -1 (parameter value disabled).

Milling with reference from begin of workpiece		Milling with reference from the end of the workpiece
Milled space Parameter: milling length	Unsead space Parameter: starting piece distance	Unsead space Parameter: end piece distance	Milled space Parameter: milling length

The parameters are similar to the sander processing.

The parameters are similar to the sander processing.

To select the desired work functions, press the key e poi sul tasto

	Manual/Automatic page
	* Start: Automatic machine start-up with heads rotation * Stop: Automatic machine start-up without heads rotation
	Go to the Piece Reset page

To select the function of choosing the working mode, presse the key

The following page is showed:

	Operation mode selection MANUAL
	Operation mode selection AUTOMATIC

To select the MANUAL mode operation, press the key

The following page is Showed:

Description of possible operations in manual mode
	Press the keys and you can move the conveyor belt.
	Pressing the keys and it's possible to move the Bridge. –> Back Limit Switch and Back Slowdown. –> Slowdown Forward and Limit Switch Forward. N.B. Bride jog (MP-04 = 1)
	Selection of the Head to be moved N.B. In manual it is possible to move only one head at a time
	Pressing the keys and it is possible to go up and descend the selected head Pressing the keys and you can turn on/off the spindle rotation of the selected head

To select the AUTOMATIC mode operation, press the key

The instrument goes to the Main Page and is ready to acquire the parts in the machine.

To select the pieces RESET, press the key

The following page is showed:

Reset of all pieces Reset of selected pieces

To select the pieces RESET, press the key

The following page is showed:

Reset of all pieces Note : wait until the function is complete

To select the RESET of parts selection, press the key

The following page are showed:

IN PROGRESS –> Pieces inside the machine. SELECTED –> Sum of selected pieces. QI –> Space between the piece detection sensor (INP_09) and the start of the piece. QF –> Space between the piece detection sensor (INP_09) and the end of the piece. L –> Piece length. HEADS –> <> The piece is between the two heads.

Press the key to select the pieces present in the heads beyond the nr. 08.

Select the piece(s) to cancel.

Press the key

The following page are showed:

Press the key , for reset the piece(s) to cancel.

Note: wait until the Reset is complete.

For access to diagnostic, from the MENU page press the key

From this page you can access the various diagnostic sections:

	Digital inputs
	Digital outputs
	Counters
	Analog inputs/outputs
	CAN connection informations
	System informations

To return on the MENU press the key

For acces to the diagnostic page of the Digital Inputs, press the key

For return to the DIAGNOSTIC menu, press the key

For access to the diagnostic page of the Digital Outputs, press the key

For return to the DIAGNOSTIC menu, press the key

For acces to the diagnostic page of the Counters, press the key

For return to the DIAGNOSTIC menu, press the key

For access to the Diagnostic page of the Analog Outputs, press the key

For return to the DIAGNOSTIC menu, press the key

For access to the diagnostic page of the CanOpen Connection, press the key

For return to the DIAGNOSTIC menu, press the key

For access to the diagnostic page of the “System Informations”, press the key

For return to the DIAGNOSTIC menu, press the key

For access to the ALARMS page, press the key

Press the key for cancel the alarm

For access to the ALARMS, press the key

After removing the causes of the alarm, press (x 3 sec.) the key to delete