Document: | mdo_p1p44f-010 | ||
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Description: | p1p44f-010 Operator Guide | ||
Editor: | Michele Sandri | ||
Approver | Gabriele Bazzi | ||
Link: | http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p44/p1p44f-010/mdo_p1p44f-010 | ||
Language: | English | ||
Document Release | Description | Note | Data |
01 | New Manual | 27/08/2019 | |
02 | Add Description and Y-Axis Calculation Function Page | 31/03/2021 |
The copyright of this manual is reserved. No part of this document can be copied or reproduced in any form without the prior written permission of the QEM.
QEM has no assurances or guarantees on the content and specifically disclaims any liability inherent in the guarantees of eligibility for any particular purpose. The information in this document is subject to change without notice. QEM does not take any responsibility for any errors that may appear in this document.
Trademarks:
The J1-P44-FB20 innstrument with the P1P44F-010 software, it's suitable for automating a machine type: “cutter for stone processing”.
The H encoder is connected to the J1-P44-FB20 instrument, while the X Y Z-W encoders are connected to the RMC1S modules
J1-P44-FB20 | |
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J1-P44-Fx:Installation and Maintenance Manual |
RMC-1SC01E1/DP1/24Vdc | |
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RMC-1SC01:Installation and Maintenance Manual |
Key | Icon | Function | Led | Key | Icon | Function | Led |
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F1 | Start Cycle | - | F4 | Semi-automatic = ON | Active semi-automatic | ||
F2 | Stop Cycle | - | F5 | Alarm = ON | Alarm | ||
F3 | Restart | - | F6 | Exit | - | ||
- - - - | - - - - | - - - - | - - - - | - - - - | - - - - | - - - - | - - - - |
START | The instrument waiting the input to be activated “activated auxiliaries”1) to automatically go to the next page Important: pressing the button you can navigate the HMI, with the machine stationary |
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HOMING | OR F6 for exit |
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MAIN MENU |
This data indicates the Error Delta compared to previous homing, with this value you can easily check if an encoder is good or is broken.
Procedure:
TARGET POSITION SET | - ABSOLUTE TARGET POSITION - INCREMENTAL TARGET POSITION - 0 TARGET POSITION | Reset Relative Position |
Disk Compensation OFF ON |
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Minimum Z Position Z Minimum Position Self-Learning |
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The reset axes function reset RELATIVE quotas
The restart function restarts the loaded working from the beginning
1 Current positions and axis target dimensions 2 Current work step 3 Size of the cut (Y) 4 Number of cuts to be execute 5 Pieces counter 6 Cuts list scroll (1-10) 7 Working parameters 8 Cutting Depth (Z) 9 Table rotation (W) |
Pressing on the measurement the instrument calculates and shows the position of the Y-axis at the end of all moves written in the work schedule + all blade thicknesses.
Pressing on the measurement the instrument calculates and shows the position of the Y-axis at the end of all moves written in the work schedule + all blade thicknesses.
| 1 Current positions and axis target dimensions 2 Current work step 3 Surface and step width 4 Increment and depth of the cut 5 Parking at the end of working |
Self-learning positions X1 + X2 = Software limit switch of cutting N.B. the disc must exit the slab before learning the X1 - X2 dimensions |
Using the program list filter you can quickly view the desired program, without scrolling through the entire list. The system has two types of filtering that can be combined together:
What's a “Program type” :
Type | Description |
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0 | Show all programs |
1 | Show profiling programs only |
2 | Show milling programs only Not enabled in this version |
3 | Show cutting polygons programs only Not enabled in this version |
Repeat Shape | Mirror Shape | Z0 = origin Y Coordinate = 0 |
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Zoom in | Zoom out | Fit to screen | |||||||
000 | Scroll to choose the stroke you want | ||||||||
Add a stroke | Insert a stroke | Delete a stroke | Stroke properties |
Stroke types | ||||||||
Absolute final coordinates are absolute relative to the origin | Incremental final coordinates are relative to the end of the previous stroke |
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- - | - - | - - | - - | - - | - - | - - | - - | - - |
At the push of the START CYCLE key, the machine starts with the working set.
The alarms block all machine operations.
Alarm | Cause | Solution |
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Emergency | Stop for emergency switch | - |
Y axis limit switch FW | The Y-axis has encountered the forward limit switch | - |
Y axis limit switch BW | The Y-axis has encountered the backrward limit switch | - |
Z axis limit switch UP | The Z-axis has encountered the up limit switch | - |
Z axis limit switch DOWN | The Z-axis has encountered the down limit switch | - |
X axis limit switch FW | The X-axis has encountered the forward limit switch | - |
X axis limit switch BW | The X-axis has encountered the backrward limit switch | - |
H axis limit switch FW | The H-axis has encountered the forward limit switch | - |
H axis limit switch BW | The H-axis has encountered the backrward limit switch | - |
Tool not running | The disk must be moving during the automatic cycle | - |
No water pressure | Missing of cooling water | Control the water flowstate |
Mandrel motor overcurrent | The absorption of the motor disk is over the alarm threshold | - |
No oli pressure | Missing of pressure in the lubrication circuit | Check the oil flowstate |
X encoder fault | Failure to detect counter | Check the encoder |
Y encoder fault | ||
Z encoder fault | ||
W encoder fault | ||
H encoder fault | ||
Thermal outout tripped | A thermal drive has been activated | - |
Fault inverters | Fault of the axes inverter | - |
Spindle inverter fault | Fault of the spindle inverter | - |
CAN module disconnected | The remote module does not communicate | Check the settings and the cable |
CAN2 module disconnected | ||
X axis out of tolerance | Positioning ended out of tolerance | Check the axis parameters |
Y axis out of tolerance | ||
Z axis out of tolerance | ||
W axis out of tolerance | ||
H axis out of tolerance | ||
Safety enclosure alarm | Perimeter safety protection barriers have been opened | - |
No air pressure | Missing of pressure in the air circuit | Check the air flowstate |
Wait for power system… | Inactive auxiliary inputs. Communication interrupted with the 2nd RMC1S module at input I74. | Activate auxiliary inputs. Check communication with the 2nd RMC1S module. |
No power system | Machine auxiliaries are deactivated | - |
Inverter generic fault | Inverters have a non-resetable error | Contact the manufacturer of the inverter |
Bride out of guides | Reports that the bridge has lift and the I79 limit switch has intervened. | Reset the alarm and bring the bridge back to the binars |
The messages do not block machine operations.
Message | Cause | Solution |
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PLEASE WAIT… | Data is being processed | - |
PATH ERROR | Error calculating axis path | The tool is too wide |
ERR: TILTED DISK | Disk tilt is not compatible with the current working | Correct tilt |
X OVER MAX LIMIT | The target dimension of the axis is over the maximum limit switch | - |
Y OVER MAX LIMIT | - | |
Z OVER MAX LIMIT | - | |
X OVER MIN LIMIT | The target dimension of the axis is over the minimum limit switch | - |
Y OVER MIN LIMIT | - | |
Z OVER MIN LIMIT | - | |
WORK DONE | The automatic cycle has successfully ended | - |
X POSITION NOT OK | The X position is incorrect | The position of X is inside the software limit switches |
RUN HOMING | Homing was not executed | Run the procedure |
NO OBJECT | You try to open a non-existent geometry | - |
WAIT FOR START… | The working waits for the START command | - |
COMPENSATION ERROR | Error calculating disk compensation | Check the shape design |
POWER TOOL ON | Start the disk to start the cycle | - |
Y OVER MAX/MIN LIMIT | Processing data requires a Y movement beyond software limits | - |
BRIDGE OUT OF RAIL | The bridge is lifted | See Alarm Reporting Description |
Fw name : firmware code and checksum Task time : average time of CPU cycle Maximum Time and Minimum Time registered limits CPU time : total CPU time in RUN state (hh:mm) |
OUTPUTS | Status of digital outputs = OFF = ON |
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Previous page | ||
Next page | ||
Press to switch to output force mode Press the output that you want to activate. |
For supplying you fast service, at the lowest cost, we need your support.
Follow all instructions provided in the MIMAT manual | If the problem remains, fill out the “Request Form for assistance” on the page Contacts at www.qem.it site. Our technicians will get elements essential for the understanding of your problem. |
To provide you with an efficient service, please read and adhere to the instructions given here
It is recommended to pack the instrument with materials that are able to cushion any falls.
Use the original package: it must protect the instrument during transport. | Attach: 1. A description of the anomaly; 2. A part of the electric scheme where the equipment is inserted 3. The planning of the equipment (set up, quotas of job, parameters…). 4. Request a quote for repair; if not required, the cost will be calculated in the final balance. | A full description of the problem, will help identify and resolve your problems fast. A careful packaging will avoid further inconveniences. |