Indice

J1-P51-Fx - Hardware manual

J1-P51

Release

Document release Description Notes Date
01 New manual / 03/12/2012

The controller has been designed for industral environments in conformity to EC directive 2004/108/CE.

  • EN 61000-6-4: Electromagnetic compatibility - Generic standard on emission for industrial environments
    • EN55011 Class A: Limits and measurement methods
  • EN 61000-6-2: Electromagnetic compatibility - Generic standard on immunity for industrial environments
    • EN 61000-4-2: Electromagnetic compatibility - Electrostatic discharge immunity
    • EN 61000-4-3: Immunity to radiated, radio-frequency electromagnetic field
    • EN 61000-4-4: Electrical fast transients
    • EN 61000-4-5: Surge immunity
    • EN 61000-4-6: Conducted disturbance induced by radio-frequency
  • Moreover the product is conform to the following standards:
    • EN 60529: Housing protection rating IP64
    • EN 60068-2-1: Environmental testing: Cold
    • EN 60068-2-2: Environmental testing: Dry heat
    • EN 60068-2-14: Environmental testing: Change of temperature
    • EN 60068-2-30: Environmental testing: Cyclic damp heat
    • EN 60068-2-6: Environmental testing: Sinusoidal vibration
    • EN 60068-2-27: Environmental testing: Shock vibration
    • EN 60068-2-64: Environmental testing: Random vibration

1. Information

Product Identification

The Ordering Code provides the exact product characteristics. Make sure that the product characteristics meet your requirements.

Product Label

Ordering Code

Model Characteristics
J1-P51-FA-30/TP01

Hardware Versions

There are currently 6 hardware versions available:

Hardware Versions
ABCDEW
SLOT 2
(Base Card)
USER PORT (RS232, RS422, RS485)111111
AUX1 PORT (RS232, RS422, RS485)------
AUX2 PORT (RS485)------
CAN1 PORT111111
CAN2 PORT------
ETHERNET PORT-11111
USB PORT1)------
SLOT 3
(Specialist
card)
Standard digital inputs-32323232-
Fast digital inputs 2)-2222-
12bit analog inputs-4444-
16bit analog inputs------
PT100 inputs 3)------
Thermocouple inputs 4)------
20kHz two-way count inputs, ABZ
(24V-PP, 5V-LD)
------
200kHz two-way count inputs, ABZ
(24V-PP, 5V-LD)
-2468-
Protected digital outputs-32323232-
Digital relay outputs------
0-10V, 12bit analog outputs------
+/-10V, 16bit analog outputs-2468-
Stepper outputs------
Qem remote keypad connector 5)------
Card software code
declared in SLOT 3
-1MG8F1MG8F1MG8F1MG8F-

1), 3), 4), 5) option not currently enabled
2) the rapit inputs can be used as frequency meters in the “FREQ” device

Firmware Versions

VersionDescription
10 Fully programmable with PLC functions
20 Fully programmable with PLC and Motion control functions
30 Fully programmable with PLC, Motion control, Camming and Interpolation functions

For more details about the firmware, consult Devices enabled in the controllers.

1.1 Product Configuration

Front Panel

A) Function keys and led's
B) System led's

Back terminal blocks

J1-P51-F has a specialist card in slot 3.

SlotDescription
Slot SupplyPower connector on base card
Slot 2Base card
Slot 3Expansion card

2. Technical Features

General Features

Weight (full hardware)2Kg
HousingSheet metal
Front panelAluminium
Outer FrameSelf-extinguishing Noryl
Display10.4” LCD TFT-256 COLOURS-800 x 600px
Touch screen4-wire Resistive
Display dimensions/diagonal211.2 x 158.4mm/ 10.4“
User led's6
System led's4 on front panel, 8 on back
Function keys6
System keys3
Operating temperature0 - 50°C
Relative humidity90% condensate free
Altitude0 - 2000m a.s.l.
Transport and storage temperature-25 - +70 °C
Front protection ratingIP64

CPU (F level technology)

RISC microprocessor (32 bit)
Work frequency 200MHz
RAM 16MB
Flash 8MB

For more information on the memory consult Memories used

Dimensions

Lengths in mm.

Hole template

Fit the controller in the hole.

Apply the brackets.

:important: Before fixing the controller, check it is mounted firmly in the hole and the gasket under the frame makes a good seal. No liquids must enter and the frame must not deform.

Screw the controller in place.

:important:Warning: after putting the pin of fixing, do only half rotation to not tear the frame!
:important: • Please read carefully.
• See technical notes on Weidmuller terminals BLZF, BLZ and B2L.

Types of Connectors

FamilyWire Section
no end caps
Wire section
with end caps
Characteristics
of contact
Tools
BLZF 3.50.3-1.50 mm20.3-1 mm2 Contatto a molla autobloccante Open the self-locking, spring clip terminals with a flat blade screwdriver to DIN 5264-A as shown below

See the table below for recommended cap ends

To crimp the cap ends to the wire use the tool below
B2L 3.50.3-1.00 mm20,3-0.5 mm2
BLZF 5.080.3-2.50 mm20.3-2.00 mm2
BLZ 5.000.2-2.50 mm20.1-1 mm2 Screw contact The screw terminals can be tightened with a flat blade screwdriver to DIN 5264 as shown in fig.4.7
Tightening torque: 0.4 - 0.5 Nm.

For a safer cabling, always use wire end caps

Tools

End caps

Wire sectionEnd cap sectionMakeModel
0.1-0.3 mm20.95 mm2CembrePKE 308
0.3-0.5 mm21.32 mm2CembrePKE 508
BMBM00601
1 mm22.5mm2BM00603PK 108
BMBM00603

End cap crimping tool

Use a crimp tool type “Cembre ND#4 cod. 2590086”

Screwdrivers

Screwdriver for opening self-locking spring clip terminals:
A = 0.6mm
B = 2.5mm max
C = 7 mm min

Screwdriver for tightening screw terminals:
A = 0.6mm
B = 3.5mm

Procedure


Strip 10mm of copper wire


Fit the end cap and crimp it with a crimping tool


a) fit the screwdriver without turning it
b) fit the cable in the terminal


Remove the screwdriver

3. Electric Characteristics and_ wiring

Slot Supply

:todo:The cabling must be carried out by specialist personnel and fitted with suitable anti-static precautions.
Before handling the controller, disconnect the power and all parts connected to it.
To guarantee compliance with EC regulations, the power supply must have a galvanic isolation of at least 1500Vac.
Power supply 24 Vdc
Voltage range 22 - 27 Vdc
Max. absorption 30W

CN1 TerminalSymbolDescription
1 L1/+ DC power positive
2 GROUND Gnd-PE (signals)
3 L2/- DC power 0V

Connection examples for 24Vdc power supply

:todo:Use an isolated power unit with 24Vdc +/-5% output conform to EN60950-1.
Use two separate power units: one for the control circuit and one for the power circuit
For a single power unit, use two separate lines: one for the control and one for the power
DO NOT use the same lines for the power circuit and the controller

Slot 2

Serial Port Connections

PROG PORTDescription
Serial port used for the transfer and debugging of the application program in the CPU.
Use only with IQ009 or IQ013.
CN2 TerminalRS232RS422RS485Description
1A - - A Terminal A - RS485
2A - - B Terminal B - RS485
3A 0V 0V 0V USER PORT common
4A 0V 0V 0V USER PORT common
5A TX - - Terminal TX - RS232
6A Terra
1B - RX - Terminal RX - RS422
2B - RXN - Terminal RX N - RS422
3B - TX - Terminal TX - RS422
4B - TXN - Terminal TX N - RS422
5B RX - - Terminal RX - RS232
6B Ground
Setup of USER PORT electric standard
SW2 Num.
Dip
Name
DIP
Setting
of DIP
Function
1 JP2 ON X1) X2) Termination RS485
2 JP3 ON X3) X4) Polarization RS485
3 JP1 ON X5) X6)
4 OFF ON OFF Selection of USER PORT electric standard
5 ON OFF OFF
6 OFF OFF ON
RS485 RS422 RS2327)

1), 2), 3), 4), 5), 6) X = setting not significant
7) the USER PORT can be used as PROG PORT with RS232 electric standard, setting ON in DIP-8 of SW1 and OFF in DIP-6 of SW2
CN3 TerminalRS232RS422RS485Description
1A - - A Terminal A - RS485
2A - - B Terminal B - RS485
3A 0V 0V 0V USER PORT common
4A 0V 0V 0V USER PORT common
5A TX - - Terminal TX - RS232
6A Ground
1B - RX - Terminal RX - RS422
2B - RXN - Terminal RX N - RS422
3B - TX - Terminal TX - RS422
4B - TXN - Terminal TX N - RS422
5B RX - - Terminal RX - RS232
6B Ground
Setup of AUX1 PORT electric standard
SW3 Num.
Dip
Name
DIP
Setting
of DIP
Function
1 JP2 ON X1) X2) Termination RS485
2 JP3 ON X3) X4) Polarization RS485
3 JP1 ON X5) X6)
4 - OFF ON OFF Standard USER PORT settings
5 - ON OFF OFF
6 - OFF OFF ON
- - RS485 RS422 RS232
CN4 TerminalSymbolDescription
cnn_3fv_p3.5_03.jpg 1 0V RS485 serial common
2 B Terminal RS485 B
3 A Terminal RS485 A
Setup of AUX2 PORT polarisation and termination resistances
SW4 Num.
Dip
Name
Dip
Setting
of DIP
Function
dip-4.jpg 1 JP3 ON Polarization RS485
2 JP2 ON Termination RS485
3 JP1 ON Polarization RS485
4 X7) None

1), 2), 3), 4), 5), 6) X = setting not significant
7) X = setting not significant
CAN1 PORT
CAN2 PORT
TerminalSymbolDescription
cnn_3fv_p3.5_03.jpg 1 0V CAN common
2 CAN L Terminal CAN L
3 CAN H Terminal CAN H
Setup of CAN1 and CAN2 PORT Termination resistances
SW5 Num.
Dip
Name
Dip
Setting
of DIP
Function
dip-4.jpg 1 JP1 ON Termination CAN1
2 JP2 ON
3 JP1 ON Termination CAN2
4 JP2 ON
:todo:When activating the CAN1 port termination, set dip's JP1 and JP2 to ON.
When activating the CAN1 port termination, set dip's JP1 and JP2 to ON.
ETHERNET PORTDescription
Connector RJ45.

LED:
* LINK: green led = cable connected (led on signals the cable is connected to both ends)
* DATA: yellow led = data transmission (flashing led signals data transmission)
Memory card slot (marked by an arrow)

Serial Port Characteristics

Connector for IQ009 or IQ013

:important: The USB mini-B connector does not support USB electrical standards, it can only be used with an interface IQ009 or IQ013.

It is used for the transfer and debugging of the application program in the CPU.

Electrical standard TTL (Use serial interface IQ009 or IQ013)
Communication speedMin. 9.6 Kbaud - max 115200 Kbaud
settable by dip1 and 2 of the switch SW1
InsulationNone

.

Connection between Qmove+ e PC using the accessory IQ009

.

Connection between Qmove+ and a device fitted with a RS232 serial port (e.g. a MODEM), using the interface IQ013
Communication speed4800, 9600, 19200, 38400, 57600, 115200 baud
Communication modeFull duplex
Operating modeReferred to 0V
Max. number of devices connected on the line1
Max. cable length15 m
Input impedence> 3 Kohm
Short-circuit current limit7 mA

Internal wiring diagram of RS232

Cable connection diagram of RS232

Communication speed4800, 9600, 19200, 38400, 57600, 115200 baud
Communication modeFull duplex
Operating modeDifferential
Max. number of devices connected on the line1
Max. cable length1200 m
Input impedence> 12 Kohm
Short-circuit current limit35 mA

Internal wiring diagram of RS422

Cable connection diagram of RS422

Cable connection diagram of RS422

.

Communication speed4800 baud (only if used with SERCOM and/or MODBUS device),
9600 baud, 19200 baud, 38400 baud, 57600 baud
Communication modeHalf duplex
Operating modeDifferential
Max. number of devices connected on the line32
Max. cable length1200 m
Input impedence> 12 Kohm
Short-circuit current limit35 mA

Internal wiring diagram of RS485

Cable connection diagram of RS485

To activate the internal termination resistance see paragraph Setup Termination resistances

.

Communication speed125, 250, 500, 1000 Kbit/s
Max. number of Drivers/Receivers on the line100
Max. cable lengths500m @ 125Kbit/s, 250m @ 250Kbit/s, 100m @ 500Kbit/s, 25m @ 1000Kbit/s
Input impedence>15Kohm
Short-circuit current limit45mA

Schema elettrico interno canbus

Schema del cavo di collegamento canbus

Esempio di collegamento CANbus

CAN BUS connection examples.

Caution:
Close DIP's JP1 and JP2 and insert the termination resistances (RL, RH) on the last device of the chain.

Ethernet Interface 10/100 Base T (IEEE 802.3) on RJ45 connector.

Connection between Qmove + and PC:

Qmove+ Cross-over cable EIA/TIA-568A/B PC
Type of Memory Card to useMMC, SD and SDHC up to 8GB
For proper operation it is necessary that the device conforms to the standards set by “SD Association” (www.sdcard.org) or “Multi Media Card Association” (www.mmca.org).

.

:important:To use the Memory Cards they must first be formatted with FAT16 or FAT32 file system.

Slot 3 – 1MG8F Card Connectors

Rear view of SLOT 3 - Card 1MG8F

Digital Inputs

:tip:The electrical features are given in paragraph Electrical Features.
The wiring examples are given in paragraph Connection examples
CN11 TerminalSymbolDescriptionAddress
1 I01(PNP) PNP type fast input I01 External terminal configuration1) FREQ12)
2 I01(NPN) PNP type fast input I01
3 0V Common for digital inputs
4 I1 Input I1 3.INP01
5 I2 Input I2 3.INP02
6 I3 Input I3 3.INP03
7 I4 Input I4 3.INP04
8 I5 Input I5 3.INP05
9 I6 Input I6 3.INP06
10 I7 Input I7 3.INP07
11 I8 Input I8 3.INP08
12 0V Common for digital inputs

1) NPN type fast input configuration:
Terminal 1: connect to 12-24Vdc of the power unit
Terminal 2: input
PNP type fast input configuration:
Terminal 1: input
Terminal 2: connect to 0V (terminal 3)
2) can be used as frequency input for a FREQ device, indicating 1 in the device declaration
CN12 TerminalSymbolDescriptionAddress
1 I02(PNP) PNP type fast input I02 External terminal configuration1) FREQ22)
2 I02(NPN) NPN type fast input I02
3 0V Common for digital inputs
4 I9 Input I9 3.INP09
5 I10 Input I10 3.INP10
6 I11 Input I11 3.INP11
7 I12 Input I12 3.INP12
8 I13 Input I13 3.INP13
9 I14 Input I14 3.INP14
10 I15 Input I15 3.INP15
11 I16 Input I16 3.INP16
12 0V Common for digital inputs

1) NPN type fast input configuration:
Terminal 1: connect to 12-24Vdc of the power unit
Terminal 2: input
PNP type fast input configuration:
Terminal 1: input
Terminal 2: connect to 0V (terminal 3)
2) can be used as frequency input for a FREQ device, indicating 2 in the device declaration
CN13 TerminalSymbolDescriptionAddress
1 I03(PNP) PNP type fast input I03External terminal configuration1) 1.INT09
2 I03(NPN) NPN type fast input I03
3 0V Common for digital inputs
4 I17 Input I17 3.INP17
5 I18 Input I18 3.INP18
6 I19 Input I19 3.INP19
7 I20 Input I20 3.INP20
8 I21 Input I21 3.INP21
9 I22 Input I22 3.INP22
10 I23 Input I23 3.INP23
11 I24 Input I24 3.INP24
12 0V Common for digital inputs

1) NPN type fast input configuration:
Terminal 1: connect to 12-24Vdc of the power unit
Terminal 2: input
PNP type fast input configuration:
Terminal 1: input
Terminal 2: connect to 0V (terminal 3)
CN14 TerminalSymbolDescriptionAddress
1 I04(PNP) PNP type fast input I04External terminal configuration1) 1.INT10
2 I04(NPN) NPN type fast input I04
3 0V Common for digital inputs
4 I25 Input I25 3.INP25
5 I26 Input I26 3.INP26
6 I27 Input I27 3.INP27
7 I28 Input I28 3.INP28
8 I29 Input I29 3.INP29
9 I30 Input I30 3.INP30
10 I31 Input I31 3.INP31
11 I32 Input I32 3.INP32
12 0V Common for digital inputs

1) NPN type fast input configuration:
Terminal 1: connect to 12-24Vdc of the power unit
Terminal 2: input
PNP type fast input configuration:
Terminal 1: input
Terminal 2: connect to 0V (terminal 3)
:tip:The electrical features are given in paragraph Electrical features.
The wiring examples are given in paragraph Connection examples
CN15 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA1 Phase A Count 1
PNP Push-Pull2)
3.INP333.CNT01
3A PHB1 Phase B 3.INP34
4A Z1 Z 1.INT01
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA1+ + PHA Count 1
Line Driver
3.INP33 3.CNT01
3B PHB1+ + PHB 3.INP34
4B Z1+ + Z 1.INT01
5B PHA1- - PHA
6B PHB1- - PHB
7B Z1- - Z

1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN16 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA2 Phase A Count 2
PNP Push-Pull2)
3.INP353.CNT02
3A PHB2 Phase B 3.INP36
4A Z2 Z 1.INT02
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA2+ + PHA Count 2
Line Driver
3.INP35 3.CNT02
3B PHB2+ + PHB 3.INP36
4B Z2+ + Z 1.INT02
5B PHA2- - PHA
6B PHB2- - PHB
7B Z2- - Z

1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN17 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA3 Phase A Count 3
PNP Push-Pull2)
3.INP373.CNT03
3A PHB3 Phase B 3.INP38
4A Z3 Z 1.INT03
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA3+ + PHA Count 3
Line Driver
3.INP37 3.CNT03
3B PHB3+ + PHB 3.INP38
4B Z3+ + Z 1.INT03
5B PHA3- - PHA
6B PHB3- - PHB
7B Z3- - Z

1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN18 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA4 Phase A Count 4
PNP Push-Pull2)
3.INP393.CNT04
3A PHB4 Phase B 3.INP40
4A Z4 Z 1.INT04
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA4+ + PHA Count 4
Line Driver
3.INP39 3.CNT04
3B PHB4+ + PHB 3.INP40
4B Z4+ + Z 1.INT04
5B PHA4- - PHA
6B PHB4- - PHB
7B Z4- - Z

1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN19 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA5 Phase A Count 5
PNP Push-Pull2)
3.INP413.CNT05
3A PHB5 Phase B 3.INP42
4A Z5 Z 1.INT05
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA5+ + PHA Count 5
Line Driver
3.INP41 3.CNT05
3B PHB5+ + PHB 3.INP42
4B Z5+ + Z 1.INT05
5B PHA5- - PHA
6B PHB5- - PHB
7B Z5- - Z

1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN20 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA6 Phase A Count 6
PNP Push-Pull2)
3.INP433.CNT06
3A PHB6 Phase B 3.INP44
4A Z6 Z 1.INT06
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA6+ + PHA Count 6
Line Driver
3.INP43 3.CNT06
3B PHB6+ + PHB 3.INP44
4B Z6+ + Z 1.INT06
5B PHA6- - PHA
6B PHB6- - PHB
7B Z6- - Z

1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN21 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA7 Phase A Count 7
PNP Push-Pull2)
3.INP453.CNT07
3A PHB7 Phase B 3.INP46
4A Z7 Z 1.INT07
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA7+ + PHA Count 7
Line Driver
3.INP45 3.CNT07
3B PHB7+ + PHB 3.INP46
4B Z7+ + Z 1.INT07
5B PHA7- - PHA
6B PHB7- - PHB
7B Z7- - Z

1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN22 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA8 Phase A Count 8
PNP Push-Pull2)
3.INP473.CNT08
3A PHB8 Phase B 3.INP48
4A Z8 Z 1.INT08
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA8+ + PHA Count 8
Line Driver
3.INP47 3.CNT08
3B PHB8+ + PHB 3.INP48
4B Z8+ + Z 1.INT08
5B PHA8- - PHA
6B PHB8- - PHB
7B Z8- - Z

1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A

Analog Inputs



:tip:The electrical features are given in paragraph Electrical features.
The wiring examples are given in paragraph Connection examples
CN28 TerminalSymbolDescriptionAddress
1 GAI Common for analog inputs
2 IA1 analog input 1 3.AI01
3 SEL1V Analog input selector 1 voltmetric 0-10V1)
4 SEL1C Analog input selector 1 amperometric 0-20mA2)
5 GAI Common for analog inputs
6 IA2 analog input 2 3.AI02
7 SEL2V Analog input selector 2 voltmetric 0-10V3)
8 SEL2C Analog input selector 2 amperometric 0-20mA4)
9 VREF Reference voltage

1), 3) Connecting this terminal to GAI, the input functions as voltmetric 0-10V
2), 4) Connecting this terminal to GAI, the input functions as amperometric 0-20mA
CN29 TerminalSymbolDescriptionAddress
3 GAI Common for analog inputs
2 IA3 analog input 3 3.AI03
3 SEL3V Analog input selector 3 voltmetric 0-10V1)
4 SEL3C Analog input selector 3 amperometric 0-20mA2)
5 GAI Common for analog inputs
6 IA4 analog input 4 3.AI04
7 SEL4V Analog input selector 4 voltmetric 0-10V3)
8 SEL4C Analog input selector 4 amperometric 0-20mA4)
9 VREF Reference voltage

1), 3) Connecting this terminal to GAI, the input functions as voltmetric 0-10V
2), 4) Connecting this terminal to GAI, the input functions as amperometric 0-20mA

Digital Outputs



:tip:The electrical features are given in paragraph Electrical features.
The connection examples are given in paragraph Connection examples
CN7 TerminalSymbolDescriptionAddress
1 V+ Output supply in (12÷28Vdc)
2 O1 Digital output 13.OUT01
3 O2 Digital output 23.OUT02
4 V- Common for output supply
5 O3 Digital output 3 3.OUT03
6 O4 Digital output 4 3.OUT04
7 V- Common for output supply
8 O5 Digital output 5 3.OUT05
9 O6 Digital output 6 3.OUT06
10 O7 Digital output 7 3.OUT07
11 O8 Digital output 83.OUT08
CN8 TerminalSymbolDescriptionAddress
1 V+ Output supply in (12-28Vdc)
2 O9 Digital output 93.OUT09
3 O10 Digital output 103.OUT10
4 V- Common for output supply
5 O11 Digital output 11 3.OUT11
6 O12 Digital output 12 3.OUT12
7 V- Common for output supply
8 O13 Digital output 13 3.OUT13
9 O14 Digital output 14 3.OUT14
10 O15 Digital output 15 3.OUT15
11 O16 Digital output 163.OUT16
CN9 TerminalSymbolDescriptionAddress
1 V+ Output supply in (12-28Vdc)
2 O17 Digital output 173.OUT17
3 O18 Digital output 183.OUT18
4 V- Common for output supply
5 O19 Digital output 19 3.OUT19
6 O20 Digital output 20 3.OUT20
7 V- Common for output supply
8 O21 Digital output 21 3.OUT21
9 O22 Digital output 22 3.OUT22
10 O23 Digital output 23 3.OUT23
11 O24 Digital output 243.OUT24
CN10 TerminalSymbolDescriptionAddress
1 V+ Output supply in (12-28Vdc)
2 O25 Digital output 253.OUT25
3 O26 Digital output 263.OUT26
4 V- Common for output supply
5 O27 Digital output 27 3.OUT27
6 O28 Digital output 28 3.OUT28
7 V- Common for output supply
8 O29 Digital output 29 3.OUT29
9 O30 Digital output 30 3.OUT30
10 O31 Digital output 31 3.OUT31
11 O32 Digital output 323.OUT32
:tip:The electrical features are given in paragraph Electrical features.
The wiring examples are given in paragraph Connection examples
CN23 TerminalSymbolDescriptionAddress
1A - n.c.
2A DIR1+ DIRECTION output 1Push-Pull Line Driver3.PULSE01
3A STEP1+ STEP output 1
4A DIR2+ DIRECTION output 2 3.PULSE02
5A STEP2+ STEP output 2
6A 0V Common for stepper outputs
1B - n.c.
2B DIR1- Complementary output DIRECTION 1Complementary outputs for use
in drivers with Line-Driver inputs
3B STEP1- Complementary output STEP 1
4B DIR2- Complementary output DIRECTION 2
5B STEP2- Complementary output STEP 2
6B 0V Common for stepper outputs
CN24 TerminalSymbolDescriptionAddress
1A - n.c.
2A DIR1+ DIRECTION output 3Push-Pull Line Driver3.PULSE03
3A STEP1+ STEP output 3
4A DIR2+ DIRECTION output 4 3.PULSE04
5A STEP2+ STEP output 4
6A 0V Common for stepper outputs
1B - n.c.
2B DIR1- Complementary output DIRECTION 3Complementary outputs for use
in drivers with Line-Driver inputs
3B STEP1- Complementary output STEP 3
4B DIR2- Complementary output DIRECTION 4
5B STEP2- Complementary output STEP 4
6B 0V Common for stepper outputs
CN25 TerminalSymbolDescriptionAddress
1A - n.c.
2A DIR5+ DIRECTION output 5Push-Pull Line Driver3.PULSE05
3A STEP5+ STEP output 5
4A - n.c.
5A - n.c.
6A 0V Common for stepper outputs
1B - n.c.
2B DIR5- Complementary output DIRECTION 5Complementary outputs for use
in drivers with Line-Driver inputs
3B STEP5- Complementary output STEP 5
4B - n.c.
5B - n.c.
6B 0V Common for stepper outputs

Analog Outputs

:tip:The electrical features are given in paragraph Electrical features.
The wiring examples are given in paragraph Connection examples
CN26 TerminalSymbolDescriptionAddress
1 GAO Common for analog outputs
2 AO1 Analog output 13.AN01
3 AO2 Analog output 23.AN02
4 GAO Common for analog outputs
5 AO3 Analog output 33.AN03
6 AO4 Analog output 43.AN04
CN27 TerminalSymbolDescriptionAddress
1 GAO Common for analog outputs
2 AO5 Analog output 53.AN05
3 AO6 Analog output 63.AN06
4 GAO Common for analog outputs
5 AO7 Analog output 73.AN07
6 AO8 Analog output 83.AN08

Electrical Characteristics

The electrical characteristics of the hardware are given below.
The maximum and minimum frequencies, and real acquisition times, may depend on eventual additional software filters, for example see the system variable “QMOVE:sys004” at paragraph System Variables.

Type of polarisation PNP
Min. acquisition time (hardware) 3ms
Isolation 1000Vrms
Rated operating voltage 24Vdc
Voltage of logic state 0 0-2 V
Voltage of logic state 1 10.5 - 26.5 V
Internal voltage drop 5V
Input resistance (Ri) 2700Ω
Sink current2mA ÷ 8mA1)

1) CAUTION: If the device connected to the inputs needs a higher minimum current, inputs may not work properly.

Internal diagram of standard digital input.

Tipo di polarizzazione NPN / PNP
Frequenza massima 200KHz
Tempo min. di acquisizione (hardware) 5µs
Isolamento 1000Vrms
Tensione di funzionamento nominale 24Vdc
Tensione stato logico 0 0÷2 V
Tensione stato logico 1 10,5 ÷ 26,5 V
Caduta di tensione interna 1,2 V
Resistenza di ingresso 2700Ω

Schema interno ingresso veloce

The values given in the table refer to input signals A, B and Z.
The max. frequency given in the table refers to A and B phase signals with a DutyCycle = 50%
With count frequencies over 50KHz the use of Line-Driver type encoders is recommended.

Type of polarisation PNP/PP
Max frequency 200KHz
Min. acquisition time 5µs
Insulation 1000Vrms
Rated operating voltage 24Vdc
Voltage of logic status 0 0 - 2 V
Voltage of logic status 1 10.5 - 26.5 V
Internal voltage drop 1.2V
Input resistance 3100Ω

Line-Driver

Type of polarisation Line-Driver
Max. frequency 200KHz
Min. acquisition time 5µs
Insulation 1000Vrms
Rated operating voltage (PHx+ ? PHx-) 5Vdc
Voltage of logic status 0 (PHx+ ? PHx-) 0-1.5 V
Voltage of logic status 1 (PHx+ ? PHx-) 2-5 V
Internal voltage drop 1.2V
Input restistance 150Ω

Internal diagram of count inputs.

Type of connection Potentiometric 1KΩ-20KΩ
Resolution 12bit/16bit
Reference voltage output 2.5Vdc
Max output current from reference 10mA
Input resistance 10MΩ
Max. linearity error + 0,1% Vfs
Max. offset error + 0,1% Vfs
S.n. 71 dB
Update speed 1ms
Insulation 1000 Vrms

Internal diagram of potentiometric analog inputs



Type of connection Voltmetric
0-10V
Resolution 12bit/16bit
Input resistance (Rin) 20KΩ
Damage value 20V
Max. linearity error + 0.1% Vfs
Max. offset error + 0.1% Vfs
S.n. 71 dB
Update speed 1ms
Insulation 1000 Vrms

Voltmetric analog inputs internal diagram

Type of connection Amperometric
(0-20 mA)
Resolution 12bit/16bit
Input resistance 125Ω
Damage value 25 mA
Max. linearity error + 0,1% Vfs
Max. offset error + 0,1% Vfs
S.n. 71 dB
Update speed 1ms
Insulation 1000 Vrms

Internal amperometric analog inputs diagram

Switchable load Dc (PNP)
Max. operating voltage 28V
Insulation 1000Vpp
Max. internal voltage drop 600mV
Max internal resistance @ON 90mΩ
Max. protection current 12A
Max. operating current 2A
Max. current @OFF 5µA
Max switching time from ON to OFF 270µs
Max switching time from OFF to ON 250µs

Internal diagram of protected outputs

Type of polarisation Push-Pull / Line-Driver
Max output frequency 50KHz
Insulation 1000Vpp
Max. operating current 20mA

Internal diagram of stepper motor command outputs

Type of connection Common mode
Insulation 1000Vrms
Voltage range (minimum no load) -9.8V - +9.8V
Max. offset variation depending on temperature* +/- 5mV
Resolution 16bit
Max. current 1mA
Output variation depending on load 100 µV/mA
Output resistence 249Ω

Internal diagram of analog outputs



CANbus

Esempio di collegamento dei moduli remotati al controllore

:important: • On the first (1) and on the last (3) device of the chain, the termination resistances must be inserted.
• The cable shoes must be connected to ground by the fastons provided on the metal body.
:info: • To activate the internal termination resistance see paragraph Setup of CAN1 and CAN2 PORT Termination resistances

Digital inputs

Esempio di collegamento di ingressi standard, più ingresso veloce PNP

PNP / Push Pull count inputs

Connection example of a PNP/Push Pull count input

Voltmetric and amperometric analog inputs

Connection example of amperometric and voltmetric analog inputs

Voltmetric and potentiometric analog inputs

Connection example of potentiometric and voltmetric analog inputs

Protected digital outputs

Connection example of protected outputs

Analog outputs

Connection example of analog outputs

4. Settings, procedures and signals

Rear view to identify the dispositivi illustrated in this chapter.

SW1 DipDIP settingsFunction
dip-8.jpg 1 OFF OFF ON ON Select PROG PORT transmission speed
2 OFF ON OFF ON
Baud-rate
38400
Baud-rate
115200
Baud-rate
19200
Baud-rate
57600
3 OFF OFF ON ON Select USER PORT transmission speed
4 OFF ON OFF ON
Baud-rate
38400
Baud-rate
115200
Baud-rate
19200
Baud-rate
57600
5 CANbus baud-rate selector. See paragraph CANbus baud-rate selector
6 OFF ON Select PROG PORT functioning mode
PROG PORT can also be used by SERCOM and MODBUS devicesPROG PORT cannot be used by SERCOM and MODBUS devices
7 CANbus baud-rate selector. See paragraph CANbus baud-rate selector
8 OFF ON Select the USER PORT as PROG PORT1)
PROG PORT normalPROG PORT on USER PORT connector

1) It is possible to use the USER PORT connector as PROG PORT with RS232 electric standard, doing this the mini-USB connector of the PROG PORT is disconnected (Setting USER PORT electric standard). For this function mode also set dip 6 of SW2 to OFF.
SW1 DipDIP settingsFunction
dip-8.jpg 1 - -
2 - -
3 - -
4 - -
5 OFF ON OFF ON Select speed of
CANbus transmission
7 OFF OFF ON ON
Baud-rate
125KB/S
Baud-rate
250KB/S
Baud-rate
500KB/S
Baud-rate
1MB/S
6 - -
8 - -

Led

The system led's “pow, run, stop, err” are found on the front panel and on the rear of controllers with display and only on the top of controllers without display.

The user led's “L1, L2, L3 e L4” are found on the rear:

“System Led” Signals

Leggend:

led_on.jpg Led ON

led_off.jpg Led OFF

led_lamp.jpg Led Blinking

LedColourStatusDescription
powGreenled_on.jpgPower on
led_on.jpgOnly this led on, signals the CPU reset status
runGreenled_on.jpgCPU in RUN status
led_lamp.jpgCPU in READY status
stopYellowled_on.jpgWith pow on, signals the STOP status of the CPU
With pow off, signals the BOOT status of the CPU
errRedled_lamp.jpgWith pow off, signals a hardware error. See paragraph Hardware Error codes
With pow blinking, the flash rate gives the type of error. See paragraph err led signals

err led signals

N.
flashes
ErrorDescriptionRecommended action
1 Bus errorBus configuration different to application software.Check the correspondence between the QMOVE application (BUS section of configuration unit) and the product configurations (cards mounted in BUS).
2 CheckSum ErrorNegative outcome on the integrity control of retentive variables . (see Reset Error Checksum)Restore the machine data from a backup (.DAT file) or cancel the error with in system functions and enter the values manually.
3 Index Out of BoundAn array index is pointing on an inexistent elementOpen a unit editor in Qview development environment and use the “Edit→Go to PC” command to find the program line that is cause of the error. In general the index value has a value <1 or >array dimension.
4 Program Over RangeThe program selection index in the DATAGROUP has attempted to access an inexistent program.With the Qview development environment open the editor of a unit and user the “Edit→Go to PC” command to highlight the program line that has caused the error. In general the value used as index is lower than 1 or over the array dimension.
5 Step Over RangeThe step selection index in the DATAGROUP has attempted to access an inexistent step.With the Qview development environment open the editor of a unit and user the “Edit→Go to PC” command to highlight the program line that has caused the error. In general the value used as index is lower than 1 or over the array dimension.
6 Division By ZeroThe denominator of a division operation of the application program has a zero value.With the Qview development environment open the editor of a unit and user the “Edit→Go to PC” command to highlight the program line that has caused the error.
7 Syntax ErrorThe application program has an invalid instructionThis error may appear because the program counter has met the QCL END instruction.
8 Watch Dog ErrorA CAN module does not function correctly, or a specialist card has a hardware problemWith the Qview development environment open the “Monitor→Bus” panel and the righthand column called “Watchdog Bus” indicates the card that caused the problem.
9 Stack ErrorThe applciation program has used all permitted levels of calls to subroutinesWith the Qview software environment open the editor of a unit and use the “Edit→Go to PC” command to highlight the program line that caused the error. Analyse the unit execution flow, the call to subroutines nestings have a limit, over which this error is generated.

Hardware error codes

During the startup sequence, if a malfunction of any peripheral is detected, the system blocks and the error is signaled by the flashing led led_lamp.jpgerr while the other system led's remain off.

The number of flashes indicates the type of error according to the following table :

Number of flashesError
1 Display
2 FPGA
3 Media
4 Bootloader
5 FW
6 Bus
7 Signal not active
8 Signal not active
9 Exception

Each of these signals indicates a serious error situation. The product must be sent to the QEM aftersales service.

“User Led” signal

LedColourDescription
led_on.jpg L1YellowProgrammable in the application program by the QMOVE system variable:sys003 and used by the system functions
led_on.jpg L2
led_on.jpg L3
led_on.jpg L4

Keys

NameDescription
pulsante_6x6.jpgFUNCPress on startup of the controller to access the System functions
pulsante_6x6.jpgBOOTPress on startup of the controller to set the CPU in Boot status and then access the firmware update functions
pulsante_6x6.jpgRESETReset CPU. the system is restarted restoring the initial conditions (after a startup )

Operating Overview

Foreword

This chapter covers aspects and descriptions of the product functionalities that are often related to the firmware, which enable the functionalities that enable its operation as a QEM Qmove+ programmable system.

Organization of data and memories

To best understand the terms used in this chapter, it is important to know the organisation of data and memory in a QMOVE application. QMOVE applications are programs written in QCL language that, translated in binary code, are transferred onto QMOVE hardware and saved there. In the hardware, the microprocessor runs has a program called firmware that interprets the above binary code instructions and performs the operations associated to them.

A QCL application, in addition to the instructions, is also composed of variables that the QCL instructions act on.. Some of these variables are retentive, i.e. their values remain unaltered from shut-off to start up. The flow chart below illustrates the organisation of data in a QCL application transferred to the memory of any QMOVE hardware:

It can be noted that, the QMOVE hardware has several mass storage devices with different technology (e.g. the non volatile data memory may be a §ram tamponata rather than an eeprom or a magneto-resistiva ram, …), they have been divided in the following categories:

“Nonvolatile memory”, where the following is saved:

“Non volatile data memory”, which stores:

“Volatile data memory”, which stores:

The volatile data memory is also used as dynamic memory. i.e. the memory used by the firmwarefor internal operations and active HMI screen management.

“Internal mass memory” is managed by a standard filesystem and is useful to save information by the DATASTORE device (read - write binary or csv files with recipes, logs, variuous setups, etc).
E' inoltre utilizzato per memorizzare il backup dell'applicativo QMOVE.

“External mass storage” is managed by a standard filesystem and is useful for loading the QMOVE application, data loading/saving, firmware update or to save information by the DATASTORE device.

CPU Status

The CPU has several operating statuses. The figure below shows the main status changes from the controller startup.
The main operatiing statuses are RESET, READY, RUN and STOP.
The CPU events that determine a transition from one status to another are mainly linked to commands being sent by the development environment: Run, Reset, Stop and Restart.
Application download is the development environment procedure that allows to transfer a QMOVE application to the CPU.

Stati della CPU

Application download is the development environment procedure that allows to transfer a QMOVE application to the CPU.

The BOOT state can be used to access the firmware updating functions.



SELF-DIAGNOSIS

During the startup, after scanning the system led's, the controller performs a series of self-diagnostic operations. When any faults are detected or the operator has to be informed of any given situation, the self-doagnosis procedure is temporarily interrupted, signalling the event.
The fault signal is made by led's L1, L2 and a message is given on display (if present).

System Messages
n.Led ONSystem Message (if display present)DescriptionType
1led_on.jpg L1System Data WRITE ERRORIndicates that a write error has occurred during the configuration data saving. B
2led_on.jpg L2System Data IS RESTORED FROM DEFAULTIndicates that the configuration data has been restores to the default settings. C
3led_on.jpg L1
led_on.jpg L2
System Data is updated
Please verify new data
Indicates that the configuration data has been converted into a new format. Check that the previous settings have been maintained. C
4led_on.jpg L3Firmware is updated
old: 1K31F10 1.001
new: 1K31F10 1.002
Indicates that a firmware update has been made. C

When the condition detected allows to continue to the start stage (type C) and waits for the FUNC button pulsante_6x6.jpg to be pressed to continue the boot procedure.

The controller waits 5 seconds before continuing with the startup stage, without waiting for a button to be pressed.

When the situation does not allow to continue the startup stage (tipo B), the led led_lamp.jpgerr flashes continuously.

SYSTEM BOOTING

During the condition SELF-DIAGNOSTICS and SYSTEM BOOTING on the instrument with the display, you see some important information about the system as shown in the following picture:

:important:WARNING: The values shown in the diagram are examples and may change depending on the instrument in question.
List of informations
Nr.MessageDescription
1 Boot status: POWER-ONDisplays the boot status:
POWER-ON Sterting the instrument
INIT Initializing application downloads
RESTART Restart the instrument software
BACKUP Backup operation
RESTORE Restore operation
2 Firmware: 1K31F-30.5.6Displays the name, version, major release and minor release of the firmware. Example:
1K31F Firmware name
30 Version
5 Major release
6 Minor release (build)
3 S/N: 12345678Serial number of the instrument.
4 Date(DMY)/Time: 31/12/2010 - 12:34:56Clock and calendar:
GG/MM/YYYY - HH:MM:SS
5 Dip-Switch = 0x2EYou receive a “hexadecimal value representing the status of the switch SW1.
Is equivalent to the value of the system variable SYS002.
6 MMC: PRESENT 510/31250 KBIf you inserted the MMC/SD, at this stage appear the device data as used KB (510) and total KB (31250).
In case the device does not exist message appears: “not present !”
7 NAND: PRESENT 40510/63794 KBIt checks the internal device NAND and and then displays the used KB and the total KB.
In the event that the device is not found, an error is reported and appears “NAND: NOT PRESENT !”
8 Touch Screen: PRESENTIn the instruments with touch screen, it is detected and then checks the calibration data.
In the event that should still be performed calibration, you receive the message “CALIBRATION REQUIRED !”.
The touch calibration is possible with the system function “Touch Calibration”.
9 ETHERNET: IP = 192.168.0.253
NM = 255.255.255.0
GW = 0.0.0.0
In the instruments with ethernet interface, are visualized the parameters for the address (IP), net mask (NM) and gateway (GW).
Set this parameters with the function “Set Ethernet communic. parameter”
10 BACKUP: VALID
QCL App: 25/04/2001 - 16:58:07 MATCH
QCL Dat: 25/04/2001 - 16:58:37 MATCH
QTP App: 25/04/2001 - 17:01:15 MATCH
Checked in NAND of a good backup and displays the creation data and time of application (QCL App), the data (QCL Dat) and the QTP data (QTP App).
If after the “BACKUP” message appears the “VALID” message means that the backup can be restored properly by using the system function “Restore from NAND”.
If after the “BACKUP” message appears the “NOT PRESENT” message means that the backup is not present.
If after the “BACKUP” message appears the “NOT VALID” message means that the backup cannot be restored properly because the checksum between the file aren't the same. After any file (QCL App, QCL Dat e QTP App), in addition to the date and time of creation, also displays additional informations:
“MATCH” indicates that the file is the same with the RUN application.
“NO MATCH” indicates that the file isn't the same with the RUN application.
“SIZE ERROR” indicates that the file size is invalid.
“NOT PRESENT” indicates that the file does not exist.
11 Press F1/FUNC for 2s to System FunctionsThis message indicates that the pressure of F1 or FUNC buttons for 2 seconds, provides access to system functions as described in the procedure. The message is visible for 4 seconds.
12 !!! WARNING detected !!!
Press FUNC or F1 to continue
If during the previous stages, warning messages are displayed, wait for about 20 seconds.
If you not wait, press the F1 or FUNC keys.
13 !!! ERROR detected !!!
Press FUNC or F1 to continue
Message displayed if in previous phases, you receive error messages.
To continue you are press F1 or FUNC keys.

:important:WARNING: The values shown in the diagram are examples and may change depending on the instrument in question.
For the instrument without the display, during this phase you don't see the informations.

The SYSTEM FUNCTIONS status can be used to access the SYSTEM FUNCTIONS, which are special procedures that allow the user to perform various operations. For more details see the System Functions chapter.



Led statusled_on.jpgpow
led_off.jpgrun
Status causeNo application in memory.
The condition that can put the CPU in this statusRESET command.

This condition can only pass onto a READY status by downloading the applicaiton, using the Qview6 development environment.



Led statusled_on.jpgpow
led_lamp.jpgrun
Status causeApplication valid and waiting for execution.
Conditions that can put the CPU in this statusApplication download.

This condition can pass onto to the RUN or RESET statuses.



Led statusled_on.jpgpow
led_on.jpgrun
Status causeApplication in execution.
Condition that can put the CPU in this statusRUN command.

This condition can pass onto all other CPU statuses.



Led statusled_on.jpgpow
led_on.jpgstop » led_off.jpgrun
Status causeStop on application in execution.
Condition that can put the CPU in this statusA breakpoint has been encountered in the application code interpretation.

This condition can pass onto all other CPU statuses.

System Functions

IMPORTANT: The use of these procedures could represent a risk (e.g. see deletion of application), therefore it is highly recommended that they are performed by qualified experts.

The system functions are spefici procedures that allow the user to perform various operations, e.g. the configuration/calibration of peripherals, data and application save/restore on/from removable mass memory, deletion of the application and management of the mass memories.
Controllers with display have some system functions that are only accessible by password and if access attempts are made the “Function is locked” message is given.

All the system functions are listed below.
If the “PWD” column shows 'Y', this means that the function requires a system password (default: “123”).

System Functions

n. Led ON System Function PWD Description
1 led_on.jpgL1 01 - Reset Error Checksum - Reset error checksum.
N.B.: if the checksum error is present, the led led_on.jpgL1 flashes.
2 led_on.jpgL2 02 - Copy all files MMC/SD → NAND - Copy all files from MMC/SD to NAND Flash memory.
3 led_on.jpgL1
led_on.jpgL2
03 - Copy all files NAND → MMC/SD - Copy all files from NAND Flash memory to MMC/SD.
4 led_on.jpgL3 04 - Application delete Y Delete the application.
5 led_on.jpgL1
led_on.jpgL3
05 - Application upload from MMC/SD Y Upload the application from MMC/SD.
6 led_on.jpgL2
led_on.jpgL3
06 - Set Date & Time - Adjust the system clock
7 led_on.jpgL1
led_on.jpgL2
led_on.jpgL3
07 - Downl. retentive data to MMC/SD - Save the retentive data on MMC/SD.
8 led_on.jpgL4 08 - Set NEW Password Y Set a new password to access the “locked” system functions
9 led_on.jpgL1
led_on.jpgL4
09 - Remove all files from NAND Flash Y Cancel all files stored on the NAND Flash memory.
10 led_on.jpgL2
led_on.jpgL4
10 - Show NAND Flash files - List the files stored on the NAND Flash memory
11 led_on.jpgL1
led_on.jpgL2
led_on.jpgL4
11 - Touch Calibration - Run the calibration procedure of the Touch Screen, if present.
12 led_on.jpgL3
led_on.jpgL4
12 - Set Ethernet communic. parameter - Run the setup procedure for the Ethernet communication parameters (IP address,…, etc.)
13 led_on.jpgL1
led_on.jpgL3
led_on.jpgL4
13 - Backup to NAND - Run the backup of the QCL application, data and HMI application on NAND memory.
14 led_on.jpgL2
led_on.jpgL3
led_on.jpgL4
14 - Restore from NAND Y Run the restore of the QCL application, data and HMI application from NAND memory.

NB: To exit system functions press the keep the F1 key or FUNC button for at least two seconds.

To access the System Functions, start up the controller with FUNC button pressed.pulsante_6x6.jpg FUNC

The QMOVE application, if present, it not executed and the led L1 lights up.

Use the FUNC button pulsante_6x6.jpg to scroll through the functions.
The selected function is indicated by the combination of L1-L2-L3-L4 leds lighted up.

The “System Functions” table gives the list of system functions and related led combinations.

Press the BOOT button for 2 seconds to execute the selected function.pulsante_6x6.jpgBOOT

The POW led starts flashing to indicate taht the selected function is being executed.led_lamp.jpgPOW

When the function ends the POW led stops flashing. led_on.jpg POW

Press the FUNC button to restart the controller. pulsante_6x6.jpg FUNC

If the function does not complete properly the POW stops and the ERR starts flashing led_off.jpg POW
led_lamp.jpg ERR

The number of flashes indicates the type of error as shown in the table System Function Error Messages.



When a system function ends with an error, the number of led flashes led_lamp.jpg err indicates the type of error.
If there is a display, a message is given to describe the cause of the error.

System Function Error Messages
Error/Number of ERR led flashesMessage
1 Generic error
2 Open/Exist/Create file error
3 Read file error
4 Write file error
5 Out of Memory error
6 QMos Version error
7 Checksum Error
8 Symbols checksum No Match
9 Configuration / Symbols error
10 File format error
11 Format error
12 Device not present or unformatted
13 Application not present error
14 Touch calibration failure
15 File compression type not support
16 Target don't match project !
17 Fw version don't match project !
18 File copy error
19 File size error
20 Crypt operation error
21 Invalid Product Serial Number
22 Function is locked
23 Function not enabled

Description



The system runs an integrity control of retentive variables by the applicaiton of a CRC to the nonvolatile data memory. This detects any corruption and prevents the application from starting up, signalling the situation by flashing the led led_lamp.jpg err as shown in Err led signals.
For the application to function again, a new download of the application must be performed with the development environment, or the “Reset Error Checksum” system function. These operations delete the error status and zero-setsall retentive variables.

The procedure:

  • Check the error status and end the funciton if no error is present.
    In microQMove products, the presence of the QCL application is also checked.
  • Vengono azzerati i dati ritentivi e viene visualizzato il messaggio “Clear power down data…” fino al termine della procedura.
  • Resets the retentive data and the message “Clear power down data…” until the end of the procedure.
  • End of operation

This procedure copies all files in the root and “DS” directory of the external MMC/SD or USB card to the NAND internal mass storage.

The following table gives the sequence of operations and any possible errors:

MessageDescriptionPossible errors
Check DEVICE presenceChecking for the presence of the external mass storage card
On DEVICE appears MMC or USB, depending on what is selected
Device not present or unformatted
Mounting device…Mounting the external mass storage cardDevice not present or unformatted
Searching files…Searching for compatible filesNo Files Found
Copy <filename>….Making a copy of the files indicating the name currently in copy

This procedure copies all files contained in the root and “DS” directory of the NAND internal mass storage to the external MMC/SD or USB card memory.

The following table gives the sequence of operations and any possible errors:

MessageDescriptionPossible errors
Check DEVICE presenceChecking for the presence of the external mass storage card
On DEVICE appears MMC or USB, depending on what is selected
Device not present or unformatted
Mounting device…Mounting external mass storage deviceDevice not present or unformatted
Searching files…Searching for compatible filesNo Files Found
Copy <filename>….Copying the files indicating the name of the one currently in copy

This deletes the application and empties the nonvolatible data memory, deleting the QCL program and, if present, deleting the HMI program.

The following table gives the sequence of operations performed and any possible errors:

MessageDescriptionPossible errors
Reset retentive dataEmpty nonvolatible data memoryWrite file error
Delete QCL applicationDeletion of the QCL programWrite file error
Delete HMI applicationDelection of the HMI program (if display installed)Write file error



This loads an application from the external MMC/SD or USB mass memory card to the non volatile memory.

This allows to load all or one of the QCL program, HMI program and retentive data.

The external MMC/SD or USB mass memory card must contain at least one of the following files:

  • applic.bin for the compiled QCL program generated by the Qview development environment
  • applic.dat for the data file generated by the “Save Data…” procedure of the Qview development environment or by the Downl system function. for retentive data to DEVICE;
  • appqtp.bin for the compiled HMI program generated by the Qpaint development environment; it is generated by the special function “Download the project to File…”.
MessageDescriptionPossible errors
Check DEVICE presenceChecking for the presence of the external mass storage card
On DEVICE appears MMC or USB, depending on what is selected
Device not present or unformatted
Mounting device…Mounting external mass storage cardDevice not present or unformatted

If the applic.bin is present:

MessageDescriptionPossible errors
Upload QCL applicationUploading the QCL programOpen/Exist/Create file error
Write file error
Read file error
Out of Memory Error
QMos Version Error
Checksum Error
Symbols checksum No Match
Configuration / Symbols Error

If the applic.bin file is not present, an application must already be loaded in the nonvolatile memory otherwise the “Application not present” message is given.

If the applic.dat file is present:

MessageDescriptionPossible errors
Upload retentive dataUploading retentive data to the nonvolatile data memoryOpen/Exist/Create file error
Write file error
Read file error
Out of Memory Error
QMos Version Error
Checksum Error
Symbols checksum No Match
Configuration / Symbols Error
QTP File format error

The procedure performs the following steps:

  • Check the presence of the MMC/SD or USB card.
    The “Check DEVICE presence” message is given.
    On DEVICE appears MMC or USB, depending on what is selected.
  • Mounting MMC/SD or USB card.\\The “Mounting device…” message is given.
  • Uploading the QCL program (applic.bin), if contained in the removable mass storage device
    The “Upload QCL application” message is given.
  • Uploading retentive data of the QCL program (applic.dat), if contained in the removable mass storage device
    The “Upload retentive data” message is given.
    NOTE: if the applic.dat file is not found, the data in the system is maintained so long as the Symbol and Configuration checksums have not been varied. If they are varied all data will be set to zero.
  • Uploading the HMI program (appqtp.bin), if contained in the removable mass storage device
    The “Upload HMI application” message is given.
  • The file is closed and the operation ends.



This procedure sets the system clock/calendar.

Press ENTER or the BOOT button to enter a new setting in the boxes. Each time a setting is confirmed the next box is accessed for modification. At the last box the new settings are saved.



This function creates a file on external mass storage (MMD/SD or USB) containing the retentive data values.
The file created is named “applic.dat” and is the same as the file obtained by the “Save Data…” procedure in the QView development environment. The function can only be performed if there is a valid QCL application in the controller.

The procedure performs the following steps:

  • Check the presence of the MMC/SD or USB card.
    The “Check DEVICE presence” message is given.
    On DEVICE appears MMC or USB, depending on what is selected.
  • Mounting the MMC/SD or USB card.
    The “Mounting device…” message is given.
  • Check the presence of the QCL program
    The “Checking application presence…” message is given.
  • Check the validity of the retentive data
    The “Checking retentive data…” message is given.
  • Open the applic.dat destination file on the external MMC/SD or USB card
    The “Open destination file…” message is given.
  • Write the headers in the destination file
    The “Write headers to destination file” message is given.
  • Write the retentive data in the destination file
    The “Write data to destination file”.
    NOTE: the percentage progress of the operation is given during this step
  • Close the file and end the operation



This modifies the password to access the system functions. The password is a number of max 3 digits. The default password is: 123 The procedura first asks for the current password (Actual Pwd) and, if correct, then allows a new password to be entered (New Pwd).

When the new password has been entered the “saving data…” message is given to indicate that the new data is being saved.

NB: if 0 (zero) is entered as a new password, the password request is disabled.



Delete all files contained on the internal NAND flash mass storage.
Unlike the “Format NAND Flash” function, this acts at a filesystem level aqnd can therefore be performed as many times as necessary.

The procedure performs the following steps:

  • Calculation of the number of files contained in the internal mass storage.
  • The “Searching files…” message is given.
  • If zero files are found, the “No Files Found” message is given and the function ends, otherwise the “Delete <filename>” is given indicating the delection of every file found.
  • Close the internal storage and end procedure



This views the name and size of all files found in the internal NAND flash mass storage.

The procedure performs the following steps:

  • Calculate the number of files in the internal mass storage.
  • The “Searching files…” message is given.
  • If zero files are found the “No Files Found” message is given and the procedure ends.
  • The file name and size in bytes “<filename> - <size>B” of each file found is shown.
  • Press the BOOT key or the ENTER button again to continue and the next file when the “Press BOOT or ENT to show next filename” message is given
  • Close the internal storage device and end procedure

FIXME

This views and modifies the communication parameters of the ETHERNET port.
When the function is accessed all data saved on the controller is shown.

To change a parameter press ENTER and introduce the new setting.
Press ENTER to go to and change the next box.
When the last box is confirmed, the data is saved and the “saving data…” message is given



The backup procedure creates a copy of the QCL and HMI applications in execution and a dump of the retentive data, as files saved in the NAND mass storage. The files created have the following names:

  • applic.qcy identifies the file containing the QCL application (CPU)
  • appdat.qcy identifies the file containing the retentive data of the QCL application
  • appqtp.qcy identifies the file containing the HMI application

The procedure performs the following steps:

  • Check the presence of the QCL application
    The “Checking application presence…” message is given.
  • Create and write in NAND the QCL application backup file: applic.qcy
    The “Write QCL application” message is given with the percentage progress of the operation.
  • Check the presence and validity of retentive data of the QCL application
    The “Checking retentive data…” message is given.
  • Create and write in NAND the retentive data backup file of the QCL application: appdat.qcy
    The “Write QCL data” message is given with the percentage progress of the operation.
  • If the controller has a display, a check is made for the presence of the HMI application:
    If the HMI application is correct the backup file appqtp.qcy is created in NAND and the “Write QTP application” message is given with the percentage progress of the operation.
    If the application contains errors, the “QTP application error” message is given.
    If the HMI application is not found, the “HMI application not present” message is given.
  • Procedure end and system reboot.

The restore procedure allows to recover from the NAND mass storage, the saved backup files of the QCL and HMI applications and an dump of the retentive data.

The procedure :

  • The message “Restore NAND backup” is given.
  • The NAND backup file of the QCL Application is read: applic.qcy
    The message “Upload QCL application” is given, the percentage progress of the operation and the procedure step number.
  • The NAND backup file of the QCL Application retentive data is read : appdat.qcy
    The message “Upload retentive data” is given, the percentage progress of the operation.
  • If the controller has a display, the presence of the HMI application is checked and read from the NAND back up file: appqtp.qcy.
    The message “Upload HMI application” is given, the percentage progress of the operation and the procedure step number
  • Procedure end and system reboot.



The use of system functions Backup to NAND and Restore from NAND allows to save in backup and restore a QMOVE application.

The backup and restore operations use the NAND internal memory device. The backup procedure creates a file copy of the QCL program, the HMI program (if the controller has a Qem display) and an image of the ritentive data.

The files created:

  • applic.qcy containing the QCL program (QCL App)
  • appdat.qcy containing the ritentive data image (QCL Dat)
  • appqtp.qcy containing the HMI program (QTP App)

The files are encrypted and only the controller that generated them can run the Restore procedure so as to safeguard unauthorised data copies. The backup file copied to external memory such as MMC/SD or USB card can be carried out with the system function Copy all NAND files -> DEVICE. A directory named “QBK” is created in the MMC/SD or USB that contains the above files. In the same way backup files can be transferred to the controller using the system function Copy all files DEVICE -> NAND. In this case, the files in the MMC/SD or USB must always be contained in the directory “QBK”.

Backup/restore is an important function that can be used in the following cases:

  1. to restore the QMOVE application to a known situation (the situation at the time of the backup), if data has been changed by an operator or if the machine data has been altered for any reason.
  2. when testing a new application, a backup can be made of the original, stable version. If the new application being tested is not satisfactory, the restore command will recover the original version.

Information on programming

This chapter outlines all product information that is necessary for programming, in other words during the development of a QCL application.

Development Environments

The product programming requires the Qview-5 environments to program the QCL code and if the product has a graphic display, also the Q paint-5 environment to design the screen graphics. Noth these softwares are available in the Qworkbench software package that can be downloaded as freeware from the Qem website.

The contoller has 3 slots, as indicated in chapter Back terminal blocks. The slots 4 to 12 can be declared and must be used to address recources installed in the Canopen modules.

A typical BUS declaration to use in the BUS section of the configuration unit:

  BUS
  1	1P51F	10
  2	.	.
  3	1MG8F	.
  4     C401A   .

The firmware version must naturally correspond and the specialist card name at slot 3 must be correct. This name can be obtained from the far raight column of the table: Hardware Versions.

To program with the QPaint-5 development environment it is important to select the correct target. To do so, in the environment select Project ? Target Configuration then select the right controller according to the ordering code.



This paragraph looks at how to measure an estimate of use of the product's memories. The nonvolatile memory is available to memorise the QCL program and has a capacity of 512KB.
The memory space occupied is equal to the size of the .BIN file generated by Qview. The percentage memory occupied can be viewed in the CPU panel of Qview under “Used CODE memory”, or this information can be obtained from the value of parameter “sizeapp” of the QMOS device.

The nonvolatile memory available to memorise the HMI program has a capacity of 5.5MB.
The memory space occupied is equal to the size of the .BIN file generated by Qpaint, whose value (in bytes) is viewed in parameter “memqtp” of the MMIQ2 device.

The nonvolatile data memory used to memorise retentive variables, has a capacity of 819KB.
The percentage memory occupied can be viewed in the CPU panel of Qview, under “Used RETENTIVE”, or this information can be obtained from the value of parameter “sizeret” of the QMOS device.

The volatile data memory used to memorise non ritentive variables has a capacity that depends on various factors (e.g. the HMI and QCL program sizes, the HMI screen being viewed, etc)
The general memory of the free system, available as volatile data memory, is indicated by parameter “memfree” in the MMIQ2 device.



The PROG and USER serial ports implement the QEM proprietary communication protocol called BIN1.

The SERCOM and MODBUS devices can be used with all communication serial ports including PROG PORT. Use the following number settings during the device declaration to select the communication channel:

<QCL code>

0		PROG PORT
1		USER PORT
2		AUX1 PORT
3		AUX2 PORT

</code>

When the SERCOM and MODBUS devices use the PROG PORT or USER PORT, they address the channel only if the communication status of the device is open (st_opencom = 1). When the channel of the device is closed (st_opencom = 0) in the serial, the BIN1 protocol returns active. To force the BIN1 protocol on the PROG port (thereby preventing the SERCOM device from occupying the channel) active the SW1 dip 6.

When using the MODBUS RTU protocol with RS485 electric configuration, remember that take when the serial port is transmitting, the controller maintains the the channel (DE) active for a longer time than the “MODBUS RTU” specification. For Per questo bisogna consider a minimum time of 5 milliseconds after which it is possible to receive a new message. Anche il device SERCOM device quando, it ends a transmission, has the same time the channel is active (DE).

The Ethernet communication port uses the TCP/IP transport protocol, where the BIN1 protocol packages travel inside TCP/IP data packages. Two connections are active, identified by two communication ports freely set in the communication parameters of the Ethernet port.

In detail: The port set in “Port nr.1:” represents a communication channel equivalent to PROG PORT. The port set in “Port nr.2:” represents a channel equivalente to USER PORT. The ports 3 e 4 are not used.



A detailed list of limitations in the QCL language:

DescriptionNotes
FSTEP,FPROGThis instruction cannot be used. So there is not a direct compatibility with applications written for level A CPU's. Conversion of the application is very simple.

Details of other limitations:

DescriptionNotes
WatchpointNot available



When downloading the Qmove application, the QView-6 development environment can give error messages that are not described in the development environment manual. These errors are special and the description string given by QView-6 is generated directly by the firmware.

The table below describes possible error messages generated by the firmware.

Firmware error messages
Possible error messageDescription
Error: SYSTEM + ARRSYS + DATAGROUP + INTDEVICE size overflow by 234bytes.Given when the retentive variables exceed the maximum limit.
Error: serial port not avaliable in SERCOM or MODBUS device declaration.Given when the wrong number is used during the device declaration to select the communication channel.
Error: CANOPEN device required if you use more than 3 slots.In the BUS definition more than 3 slots are being used and so the application requests the use of Canopen modules. To manage this, a CANOPEN device must be declared.
Error: incorrect bus fault mode in CANOPEN declaration.The CANOPEN device declaration indicates a fault mode (last value in the declaration) that is not supported.
Error: incorrect canbus speed in CANOPEN declaration.The CANOPEN device declaration indicates an invalid speed.
Error: too much CANOPEN device declaration.Only one CANOPEN device can be declared.
Error: absol. encoder resource num in ABSCNT device declar. is not avail.The ABSCNT device declaration indicates an inexistent resource.
Error: COUNT in ABSCNT device declaration is not a simulated counter.The counter address used in the ABSCNT device declaration cannot be a simulated type (e.g. 1.CNT01).
QMos version error. Unsupported instructions set.One or more statements in the project QCL are not supported by the firmware.
Error: compression file type not support.The compression of the compiled QCL program is not supported by the firmware.
Error: too mutch slots in bus declarations.They were declared under BUS more slots than those allowed by the hardware.



The development environment provides a series of ready-made variables that can be used by putting the word “QMOVE.” before the name. For example “QMOVE.is_suspend”, “QMOVE.sys001”, etc. This paragraph is designed to illustrate the 16 system variables called sys001-sys016, whose meaning depends on the firmware that is being used.

sys001

This is a read only variable that indicates the status of the FUNC (bit 0) and BOOT (bit 1) buttons. The following settings are possible:
0 = no button pressed.
1 = FUNC button pressed.
2 = BOOT button pressed.
3 = FUNC and BOOT buttons pressed.

sys002

This variabile allows to read a dump of the SW1 dip-switches. The dump is acquired only after the controller is powered. The Bit 0 corresponds to dip 1 and so on.

NOTE: Some dips are not connected to the microprocessor and is therefore always read at logic level 0.

sys003

This variable allows the command of led's L1-L2-L3-L4. The bit 0 corresponds to L1, the bit1 to L2 and so on.

sys004

This variable allows toxet the anti-glitch filter on the phase signals in the two-way counters. The setting is expressed in KHz and refers to the signal frequency of one phase. The setting range is 30-220. The default setting is 220KHz. The variable can also be reread. The filter can be modified at any time.

sys005-16

Not used.

The term device identifies a category of software devices designed to perform more or less complex support and control actions, to solve problems tied to the automation of systems. There are two types of device: internal and external. Internal devices have their codes residing and performed by the firmware of the actual product. External devices have the code residing and executed in the “intelligent” specialist cards that have their own calculation capability. The controller can only manage internal type devices . The list of devices implemented in the firmware depends on the firmware version. This paragraph is designed to illustrate the list and characteristics of the devices available.

Firmware version 10 implements the following devices:

Device nameSampling time
minimum (msec)
Sampling time
maximum (msec)
Execution time (%)
CANOPEN1250100
CALENDAR--0
DATASTORE12090,5
FREQ12504,75
DAC--0
ANINP125014,25
COUNTER312505,94
SERCOM12509,26
MODBUS125032,07
MMIQ211090,5
RECDATA12505,34
QMOS--0

Firmware version 20 implements the following extra devices:

Device nameSampling time
minimum (msec)
Sampling time
maximum (msec)
Execution time (%)
EANPOS125055,94
OOPOS3125027,91
HEAD2112523,75

Firmware version 30 also implements the following devices:

Device nameSampling time
minimum (msec)
Sampling time
maximum (msec)
Execution time (%)
CAMMING3125055,94
JOINT1)125095,01

1) the effective sampling time is double the actual setting
Details of devices
CANOPEN

If the device declaration CANOPEN indicates the zero speed, then it can be set by SW1 dip's 5 and 7. The first slot to address resources that reside in Canopen modules is 4.

DATASTORE

The files processed by the device DATASTORE are all contained in the /DS directoty. If this directory does not exist, it is created automatically. The device DATASTORE can operate both with the MMC/SD card and with the internal NAND memory (not removable). To define which mass memory to operate the priority paramenter is used (0=MMC/SD, 1=NAND). If the application has to access the two supported devices frequently and the physical removal of the MMC/SD card is not required, a special setup can be used for the priority parameter that avoids having to continuously run the memory MOUNT UMOUNT. In pratice, when wanting to change memory, before running the UMOUNT command, set “priority = -1”. This avoids the UMOUNT phase is avoided in the device, making the next MOUNT command to the memory very fast.

An example of QCL code to change device:

  SUB SETMMC
    WAIT NOT Mmc:st_busy
    IF Mmc:st_mount
      Mmc:priority = -1
      UMOUNT Mmc
      WAIT NOT Mmc:st_mount
      CALL CHECK_ERR_WRN
    ENDIF
    Mmc:priority = 0
    MOUNT Mmc
    WAIT Mmc:st_mount
  ENDSUB
 
  SUB SETNAND
    WAIT NOT Mmc:st_busy
    IF Mmc:st_mount
      Mmc:priority = -1
      UMOUNT Mmc
      WAIT NOT Mmc:st_mount
      CALL CHECK_ERR_WRN
    ENDIF
    Mmc:priority = 1
    MOUNT Mmc
    WAIT Mmc:st_mount
    CALL CHECK_ERR_WRN
  ENDSUB

There is a particular setting of the parameters that allows to check the existence of a file in the device. Use the “filenum” parameter set to -1 and with the OPENFILE command the device, instead of opening the file, it searches for the first file in the “/DS/” directory of the selected memory. When it is found, the file name is set by the device in the parameter “filenum” (and its type in the parameter “filetype”). Setting -1 in “filenum” again and running the OPENFILE command, the next file name is found and so on. Every time an OPENFILE operation is run with filenum different to -1, the search loog is closed. When the search has ended and there are no more files present, then the device will set as answer to the command OPENFILE “filenum = -2”. The execution of the command is signalled by the flag st_busy = 0. If the file extension is not HEX or CSV, the file is ignored by the search. If the file name is not compatible with those managed by DATASTORE (numbers 0 to 9999999) then “filenum” will remain set to -1 and a warning is given.

RECDATA

The device can memorise up to 10000 step.

QMOS

The parameter “frwuvalue01” contains the number value of the product serial number.

FREQ

To define the input associated to the device FREQ use the number field provided in the device declaration. The availability of frequency inputs has to be checked with the hardware version of the product. To ricavare the relation between number and terminal pin, use the information contained in the “Address” column given in the terminal tables.

CAMMING3

The parameters related to the sectors (CodeQm, CodeQs…) are not retentive. On startup they always take on the value 0.

5. Accessories available