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en:strumenti:qmoveplus:c1r44:p1r44f-001:mdo_p1r44f-009 [2022/12/05 16:33] – [General diagnostics] qem215en:strumenti:qmoveplus:c1r44:p1r44f-001:mdo_p1r44f-009 [2022/12/23 15:49] (current) – [Belt] qem215
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 ^ Editor:                                            | Andrea Zarantonello                                                                                          ||| ^ Editor:                                            | Andrea Zarantonello                                                                                          |||
 ^ Approver                                           | Giuliano Tognon                                                                                              ||| ^ Approver                                           | Giuliano Tognon                                                                                              |||
-^ Link:                                              | http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/c1r44/p1r44f-001/mdo_p1r44f-009                       |||+^ Link:                                              | https://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/c1r44/p1r44f-001/mdo_p1r44f-009                       |||
 ^ Language:                                          | English                                                                                                      ||| ^ Language:                                          | English                                                                                                      |||
 |                                                                                                                                                                  |||| |                                                                                                                                                                  ||||
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    *Bridge axis positioner, with "S" ramps    *Bridge axis positioner, with "S" ramps
 +   *Belt analogic command
    *Heads ascent/descent, according to the speed of the belt    *Heads ascent/descent, according to the speed of the belt
    *Control of 22 polishing heads    *Control of 22 polishing heads
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 The following page allows you to have a general view of the operation machine. The following page allows you to have a general view of the operation machine.
  
-| \\ \\ **A**\\ \\           | {{:en:strumenti:qmoveplus:c1r44:p1r44f-001:main_page.png?500&nolink}}  | +| \\  **A** \\           | {{:en:strumenti:qmoveplus:c1r44:p1r44f-001:main_page.png?350&nolink}}  | 
-| \\ \\ \\ **B**\\ \\ \\ \\  | :::                                                                    | +| \\ \\ \\ **B**\\  \\ \\  | :::                                                                    | 
-| \\ **C**\\ \\              | :::                                                                    | +|  **C**\\ \\              | :::                                                                    | 
-| \\ **D**\\                 | :::                                                                    | +| **D**\\                 | :::                                                                    | 
-| \\ **E**\\                 | :::                                                                    |+|  **E**\\                 | :::                                                                    |
  
 The page is divided into: The page is divided into:
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 |**D**|Display panel of the activated options. Touching this area move to the options selection page. | |**D**|Display panel of the activated options. Touching this area move to the options selection page. |
 |**E**|Key panel for accessing other pages and actions. In detail: \\ \\ <WRAP> |**E**|Key panel for accessing other pages and actions. In detail: \\ \\ <WRAP>
-|{{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:butt_allarme_120x60_off.png?nolink&100}}| Access to the alarm page. | +| {{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:butt_allarme_120x60_off.png?100&nolink}}        | Access to the alarm page.                                                                  | 
-|{{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:butt_dati_macchina_120x60_off.png?nolink&100}}|Access to the settings menu. | +| {{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:butt_dati_macchina_120x60_off.png?100&nolink}}  | Access to the settings menu.                                                               | 
-|{{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:butt_bridge_120x60_off.png?nolink&100}}|Access the bridge configuration page. | +| {{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:butt_bridge_120x60_off.png?100&nolink}}         | Access the bridge configuration page.                                                      | 
-|{{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:butt_motor_120x60_off.png?nolink&100}}|Access to the engine test page.| +| {{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:butt_motor_120x60_off.png?100&nolink}}          | Access to the engine test page.                                                            | 
-|{{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:butt_belt_60x60_off.png?nolink&50}}|Forcing the movement of the conveyor belt (only in manual mode). |+| {{:en:strumenti:qmoveplus:c1r44:p1r44f-001:belt_page.png?100&nolink}}                                   | Access to the belt speed setting page                                                      | 
 +| {{:strumenti:qmoveplus:c1r44:p1r44f-001:enable_disable_page_button.png?100&nolink}}                     | Access to enable/disable heads page                                                        | 
 +| {{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:butt_belt_60x60_off.png?50&nolink}}             | Forcing the movement of the conveyor belt and the conveyor rollers (only in manual mode).  |
  
 </WRAP>| </WRAP>|
  
-<html><pagebreak /></html>+
 === Warnings === === Warnings ===
  
 Warnings displayed in [[#Main page | Main page]] are: Warnings displayed in [[#Main page | Main page]] are:
-^ WARNING                       ^ DESCRIPTION                                                                                                                                                            ^ +^ WARNING                ^ DESCRIPTION                                       |   | 
-| BRIDGE: LS FORWARD! | the bridge is on the forward limit switch | +| BRIDGE: LS FORWARD!    | the bridge is on the forward limit switch         |   | 
-| BRIDGE: LS BACKWARD! | the bridge is on the backward limit switch | +| BRIDGE: LS BACKWARD!   | the bridge is on the backward limit switch        |   | 
-| ABRASIVE CONSUMED! | consumed abrasive, it must be replaced | +| ABRASIVE CONSUMED!     | consumed abrasive, it must be replaced            |   | 
-| LINE TOO FAST! | tape too fast | +| LINE TOO FAST!         | belt too fast                                     |   | 
-| PRESET BRIDGE NOT OK! | bridge homing not performed | +| PRESET BRIDGE NOT OK!  | bridge homing not performed                       |   | 
-| SELECT MANUAL | command not possible in Automatic, select manual|                                                                                                                             | +| SELECT MANUAL          | command not possible in Automatic, select manual  |   |
  
 +<html><pagebreak /></html>
  
 ===== Options ===== ===== Options =====
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 | Air pressure                             | Input from pressure switch (I05) deactivated or insufficient air pressure                                                                                                         | Check pressure switch or connections                                                  | | Air pressure                             | Input from pressure switch (I05) deactivated or insufficient air pressure                                                                                                         | Check pressure switch or connections                                                  |
 | Thermal overload                         | Input (I01) from one of the thermal switches off                                                                                                                                  | Check switches and wiring                                                             | | Thermal overload                         | Input (I01) from one of the thermal switches off                                                                                                                                  | Check switches and wiring                                                             |
-| Bridge inverter KO                       | Bridge inverter malfunction (I02 Off)                                                                                                                                             | Check inverter or wiring                                                              | +| Bridge inverter fault                    | Bridge inverter malfunction (I02 Off)                                                                                                                                             | Check inverter or wiring                                                              | 
-| Belt inverter KO                         | Conveyor belt inverter Malfunction (I03 Off)                                                                                                                                      | Check Inverter or Wiring                                                              | +| Belt inverter fault                      | Conveyor belt inverter Malfunction (I03 Off)                                                                                                                                      | Check Inverter or Wiring                                                              | 
-| Roller inverter KO                       | Roller conveyor inverter malfunction (I04 Off)                                                                                                                                    | Check inverter or wiring                                                              |+| Roller inverter fault                    | Roller conveyor inverter malfunction (I04 Off)                                                                                                                                    | Check inverter or wiring                                                              |
 | Emergency button pressed                 | Emergency button (I13) pressed                                                                                                                                                    | Unlock button or check wiring                                                         | | Emergency button pressed                 | Emergency button (I13) pressed                                                                                                                                                    | Unlock button or check wiring                                                         |
 | CANBUS communication error (RMC3M-DD)    | Error in communication with node 1 of the CANOPEN network. Node 1 is represented by the RMC3M-DD I / O module which manages the outputs relating to the heads.                    | Remove and restore power to the system. If this is not enough, check the bus wiring.  | | CANBUS communication error (RMC3M-DD)    | Error in communication with node 1 of the CANOPEN network. Node 1 is represented by the RMC3M-DD I / O module which manages the outputs relating to the heads.                    | Remove and restore power to the system. If this is not enough, check the bus wiring.  |
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 {{:en:strumenti:qmoveplus:c1r44:p1r44f-001:horizontal_en.png?nolink&600|}} {{:en:strumenti:qmoveplus:c1r44:p1r44f-001:horizontal_en.png?nolink&600|}}
-^ // ** Parameter ** // ^ // ** Unit of measure ** // ^ // ** Range ** // ^ // ** Description ** // ^ +^ // ** Parameter ** //              ^ // ** Unit of measure ** //  ^ // ** Range ** //  ^ // ** Description ** //                                                                                                                                                                           ^ 
-| Head correction \\ (on the left) | mm | -9999.9 ÷ 9999.9 | Early (positive value) or delay (negative value) space compared to the start of the piece, use it to anticipate / postpone the activation of the head. | +| Head correction \\ (on the left)   | mm                           | -9999.9 ÷ 9999.9   | Early (positive value) or delay (negative value) space compared to the start of the piece, use it to anticipate / postpone the activation of the head.                                            | 
-| Tail correction \\ (on the right) | mm | -9999.9 ÷ 9999.9 | Early (positive value) or delay (negative value) space compared to the end of the piece, use it to anticipate / postpone the deactivation of the head. | +| Tail correction \\ (on the right)  | mm                           | -9999.9 ÷ 9999.9   | Early (positive value) or delay (negative value) space compared to the end of the piece, use it to anticipate / postpone the deactivation of the head.                                            | 
-| Reference speed | mm / s | 0 ÷ 99999.9 | Speed of the bridge which the correction values refer. \\ As the speed changes, the correction values vary proportionally. \\ With value = 0 the correction values remain constant at any speed. |+| Bridge speed                       | m / '                        | 0 ÷ 999.9          | Actual speed of the bridge                                                                                                                                                                        | 
 +| Reference speed                    | m / '                        | 0 ÷ 999.9          | Speed of the bridge which the correction values refer. \\ As the speed changes, the correction values vary proportionally. \\ With value = 0 the correction values remain constant at any speed.  |
  
 Look in the [[en/strumenti:qmoveplus:c1r44:p1r44f-001:mmf_p1r44f-009|start up manual]] how to best perform the procedures. Look in the [[en/strumenti:qmoveplus:c1r44:p1r44f-001:mmf_p1r44f-009|start up manual]] how to best perform the procedures.
-<html><pagebreak /></html>+ 
 +The button {{:strumenti:qmoveplus:c1r44:p1r44f-001:offset_button.png?nolink&100|}} open the page "Offset tools": 
 + 
 +{{:strumenti:qmoveplus:c1r44:p1r44f-001:offset_teste.png?nolink&500|}} 
 + 
 +In this page is possible to set a horizontal offset for every single head.\\ The button =0 reset all the offset values \\ The button "progression" associate to every head the value "progression of" + offset of the head before.  
 ==== Orthogonal correction==== ==== Orthogonal correction====
 Look image [[#Functioning| general view machine]] Look image [[#Functioning| general view machine]]
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 {{:en:strumenti:qmoveplus:c1r44:p1r44f-001:orthogonal_en.png?nolink&600|}} {{:en:strumenti:qmoveplus:c1r44:p1r44f-001:orthogonal_en.png?nolink&600|}}
  
-^ // ** Parameter ** // ^ // ** Unit of measure ** // ^ // ** Range ** // ^ // ** Description ** // ^ +^ // ** Parameter ** //       ^ // ** Unit of measure ** //  ^ // ** Range ** //  ^ // ** Description ** //                                                                                                                                                                ^ 
-| Correction IN \\ (top) | mm | -9999.9 ÷ 9999.9 | Early (positive value) or delay (negative value) compared to the leading edge of the piece, with which to anticipate / postpone the activation of the head. | +| Correction IN \\ (top)      | mm                           | -9999.9 ÷ 9999.9   | Early (positive value) or delay (negative value) compared to the leading edge of the piece, with which to anticipate / postpone the activation of the head.                            | 
-| Correction OUT \\ (bottom) | mm | -9999.9 ÷ 9999.9 | Advance space (negative value) or delay (positive value) compared to the outgoing edge of the piece, with which to anticipate / postpone the deactivation of the head. | +| Correction OUT \\ (bottom)  | mm                           | -9999.9 ÷ 9999.9   | Advance space (negative value) or delay (positive value) compared to the outgoing edge of the piece, with which to anticipate / postpone the deactivation of the head.                 | 
-| Reference speed | mm / s | 0 ÷ 99999.9 | Speed to which the correction values refer. \\ As the speed changes, the correction values vary proportionally. \\ With value = 0 the correction values remain constant at any speed. |+| Bridge speed                | m / '                        | 0 ÷ 999.9          | Actual speed of the bridge                                                                                                                                                             | 
 +| Reference speed             | m / '                        | 0 ÷ 999.9          | Speed to which the correction values refer. \\ As the speed changes, the correction values vary proportionally. \\ With value = 0 the correction values remain constant at any speed.  |
  
 Look in the [[strumenti:qmoveplus:c1r44:p1r44f-001:mmf_p1r44f-009|commissioning manual]] how to best perform the procedures. Look in the [[strumenti:qmoveplus:c1r44:p1r44f-001:mmf_p1r44f-009|commissioning manual]] how to best perform the procedures.
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 This page displays the status of each digital input, relative to each electronic component. This page displays the status of each digital input, relative to each electronic component.
 +
 +<html><pagebreak /></html>
  
 ^ Connector                              ^ PIN  ^ ID         ^ Description                                                  ^ ^ Connector                              ^ PIN  ^ ID         ^ Description                                                  ^
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 This page displays the status of each digital output, relative to each electronic component. This page displays the status of each digital output, relative to each electronic component.
 +
 +<html><pagebreak /></html>
  
 ^ Connector                                   ^ PIN   ^ ID             ^ Description                         ^ ^ Connector                                   ^ PIN   ^ ID             ^ Description                         ^
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 | MINIMUM | Minimum position reachable from the bridge [mm]. | | MINIMUM | Minimum position reachable from the bridge [mm]. |
 | MAXIMUM | Maximum position reachable from the bridge [mm]. | | MAXIMUM | Maximum position reachable from the bridge [mm]. |
 +
 +<html><pagebreak /></html>
  
 On the right side are displayed data regarding the positioning of the bridge. \\ In turn there is a subdivision relating to the method applied to the bridge positions: set (FIXED QUOTAS) or self-learned (LEARNED QUOTAS). \\ {{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:button_120x120_costantupdn_002.png?60}} "FIXED QUOTAS": On the right side are displayed data regarding the positioning of the bridge. \\ In turn there is a subdivision relating to the method applied to the bridge positions: set (FIXED QUOTAS) or self-learned (LEARNED QUOTAS). \\ {{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:button_120x120_costantupdn_002.png?60}} "FIXED QUOTAS":
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 <html><pagebreak /></html> <html><pagebreak /></html>
 ===== Motors ===== ===== Motors =====
-{{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:butt_motor_120x60_off.png?nolink&100}} -> {{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:pages:p_engines.png?nolink&500}}+{{:strumenti:qmoveplus:c1r11:mdu_p1r11fb30-001Q:buttons:butt_motor_120x60_off.png?nolink&100}} -> {{:en:strumenti:qmoveplus:c1r44:p1r44f-001:engines_1.png?nolink&400|}} {{:en:strumenti:qmoveplus:c1r44:p1r44f-001:engines_2.png?nolink&400|}}
  
-In this page it is possible to force the activation outputs of the head's motors. It required to be in manual mode.\\ To do this, press on the key with the number of the head you want to activate. The led indicates the status.+In this page it is possible to force the activation outputs of the head's motors, the descent and ascent of the heads. It required to be in manual mode.\\ To do this, press on the key with the number of the head you want to activate. The led indicates the status. If  
 + 
 +<html><pagebreak /></html> 
 + 
 +===== Belt ===== 
 +{{:en:strumenti:qmoveplus:c1r44:p1r44f-001:belt_page.png?nolink&100|}} -> {{:en:strumenti:qmoveplus:c1r44:p1r44f-001:belt_speed.png?nolink&500|}} 
 + 
 +In this page it is possible to set the speed of the conveyor belt. Max and min values are setted in generic parameters (PG 36  PG 37). 
 +If the machine is in **MANUAL** state:\\  press button {{:strumenti:qmoveplus:c1r44:p1r44f-001:pulsante_rulliere.png?nolink&50|}}  to activate O3: ROLLERS RUN, \\ press button{{:en:strumenti:qmoveplus:c1r44:p1r44f-001:belt_page.png?nolink&90|}} to activate O2 "BELT RUN" 
 +<html><pagebreak /></html> 
 + 
 +===== Enable/Disable Tools ===== 
 +{{:strumenti:qmoveplus:c1r44:p1r44f-001:enable_disable_page_button.png?100&nolink}} -> {{:strumenti:qmoveplus:c1r44:p1r44f-001:enable_head_page.png?nolink&400|}} 
 + 
 +In this page it's possible to enable or disable the tools.\\ Led on (yellow) = tool enabled\\ Led off(grey) = tool disabled 
  
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 ===== Usage ===== ===== Usage =====
  
-^ MANUAL                                                                                                                                                                                                                                                                                                                                                                                          || +^ MANUAL                                                                                                                                                                                                                                       || 
-| ** 1 **  | Turn the selector to MANUAL.                                                                                                                                                                                                                                                                                                                                                          | +| ** 1 **  | Turn the selector to MANUAL.                                                                                                                                                                                                       | 
-| ** 2 **  | Check that there are no active alarms. \\ Resolve the alarm conditions.                                                                                                                                                                                                                                                                                                               | +| ** 2 **  | Check that there are no active alarms. \\ Resolve the alarm conditions.                                                                                                                                                            | 
-| ** 3 **  | Launch the preset (homing) procedure by holding down the function key {{: keys: qc104: key_qc104_f5.png?50&nolink}} or by going to the page relating to the bridge and pressing the button homing {{: instruments: qmoveplus: c1r11: mdu_p1r11fb30-001Q: buttons: button_120x60_homing_004.png?80}}. \\ Once the bridge reaches the zero sensor, any preset messages must disappear.  | +| ** 3 **  | Launch the preset (homing) procedure \\ Once the bridge reaches the zero sensor, any preset messages must disappear.                                                                                                               | 
-| ** 4 **  | Make sure there are no pieces in the machine, otherwise discharge it and reset the pieces using the appropriate page. \\ It is however possible to start with some pieces already stored in the machine in the previous start-up.                                                                                                                                                     | +| ** 4 **  | Make sure there are no pieces in the machine, otherwise discharge it and reset the pieces using the appropriate page. \\ It is however possible to start with some pieces already stored in the machine in the previous start-up.  | 
-|          | Set the FORWARD and BACKWARD quotas on the page relating to the bridge. \\ If self-learning is active, set both positions to a central value in relation to the first piece in input.                                                                                                                                                                                                 |+| ** 5 **  | Set the FORWARD and BACKWARD quotas on the page relating to the bridge. \\ If self-learning is active, set both positions to a central value in relation to the first piece in input.                                              |
  
 ^ AUTOMATIC                                                                                                                                                                                                                                                                        || ^ AUTOMATIC                                                                                                                                                                                                                                                                        ||
Line 422: Line 452:
 ^ 6          | By pressing the emergency, the cycle stops and an alarm condition is generated. The belt is stopped, the heads go OFF and high position, the bridge stops.\\ When the cycle resumes, the work resumes as it was interrupted.                                         | ^ 6          | By pressing the emergency, the cycle stops and an alarm condition is generated. The belt is stopped, the heads go OFF and high position, the bridge stops.\\ When the cycle resumes, the work resumes as it was interrupted.                                         |
 ^ 7          | It is possible to interrupt the cycle instantly by turning the selector to MANUAL(0). The belt is stopped, the heads go OFF and high position, the bridge stops.\\ When the cycle resumes, after the heads have been activated, work resumes as it was interrupted.  | ^ 7          | It is possible to interrupt the cycle instantly by turning the selector to MANUAL(0). The belt is stopped, the heads go OFF and high position, the bridge stops.\\ When the cycle resumes, after the heads have been activated, work resumes as it was interrupted.  |
-^ 8          | It is possible to avoid the working of the pieces on the belt, through 2 possible operations:<WRAP>   * * * Enable the SIMULATION option, * * * * Delete from the memory the data acquired in the RESET PIECES page.   </WRAP>                                       |+^ 8          | It is possible to avoid the working of the pieces on the belt, through 2 possible operations:\\ Enable the SIMULATION option\\ Delete from the memory the data acquired in the RESET PIECES page.                                                                    |
 ^ 9          | It is possible to: activate options, modify corrections and dimensions related to the bridge, change the speed of the bridge.                                                                                                                                        | ^ 9          | It is possible to: activate options, modify corrections and dimensions related to the bridge, change the speed of the bridge.                                                                                                                                        |
  
 === Standby === === Standby ===
  
-The Stand-by input sets the "tape forward" output to OFF and deactivates the heads, positioning them high. The stand-by status ends by disabling its input.\\ During the stand-by status the "belt stop" output is not activated, it is only used in the cycle stop procedure or in the abrasive change procedure.+The Stand-by input sets the "belt forward" output to OFF and deactivates the heads, positioning them high. The stand-by status ends by disabling its input.\\ During the stand-by status the "belt stop" output is not activated, it is only used in the cycle stop procedure or in the abrasive change procedure.
  
  
-<html><pagebreak /></html> 
-=== Stand-by === 
- 
-The Stand-by input is used to temporarily interrupt the work of the heads on the piece, because the underlying belt is not moving. Normally this happens when the conveyor belt is stopped with the relative button, or if it is interrupted due to a lack of consent upstream of the machine. The stand-by state ends once the belt restarts and the input returns to zero. \\ To avoid having a stand-by state at the start of the cycle (when the belt is stopped), it has been inserted between installer parameters a waiting time in the control of this input that starts from when the belt movement is forced. \\ During the stand-by state the "tape stop" output is not activated, since the interruption it comes from outside; it is only used in the cycle stop procedure or in the abrasive change procedure. 
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  • Last modified: 2022/12/05 16:33