This document is fully valid, except for errors or omissions.

Release	Description	Date
1.0	New manual.	06/11/13

QEM does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information provided in this document can be changed without notice. QEM shall not be held liable for any error that may appear in this document.

Registered Trademarks:

QEM® is a registered trademark.
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Description

The P1R11FE30 - 001 application, installed on the Qmove J1-R11-FE30, hardware is designed to control a cookies dispensing machine with 4 axes. The salient features of the P1R11FE30 - 001 are described below.

The manual will distinguish between standard characteristics and optional. characteristics.

Axes MMB, MMC, MCB controlled by PID on space (brushless motors with servo drives or asynchronous motors with vector inverters).
Axis MT for the conveyor. Only encoder simulation signal is provided.
Homing functions for axes MMB, MMC, MCB.
Select the language
Modbus communication with ESA hmi panel.
Diagnostics of the inputs and the outputs.
Messagges for active faults, to assist troubleshooting.
Help Messagges.
Backup and restore of the data on non volativle memory (FLASH EPROM).


General view of C1-R11FE30


Rear view of SLOT2 of C1-R11FE30


Rear view of SLOT3 of C1-R11FE30 - 1MG5F card


General view of A1-HMI-QC050

Use an isolated power unit with 24Vdc +/-5% output conform to EN60950-1. There will be no internal fuse.

PROG PORT → Serial port for programmation with TTl standard logic.
USER PORT → Multistandard serial for hmi connection (RS232, RS422, RS485)
AUX RS485 PORT → Serial port with RS485 standard.
ETHERNET PORT → RJ45 connection. For programmation.
CAN PORT → “field bus” Canbus type.

Nr. 1 MMC/SD slot for data saving/loading.

This section shows all I/O divided in each connector. For more detailed description, see next sections about single connector pins.

Digital inputs (n. 16)

ID	DESCRIPTION	CONNECTOR	HARDWARE
I1	Fault MMB driver	CN11	C1R11-FE30
I2	Fault MMC driver
I3	Fault MCB driver
I4	Start (1)/Stop (0) sinchronism
I5	Emergency
I6	Enabling Switch Zero MMB axis
I7	Enabling Switch Zero MMC axis
I8	Enabling Switch Zero MCB axis
I9	Manual (0) / Automatic (1) selector	CN12	C1R11-FE30
I10	Start Homing
I11	Jog forward selected axis
I12	Jog backward selected axis
I13	MMB axis selection for jog movements
I14	MMC axis selection for jog movements
I15	MCB axis selection for jog movements
I16	Free

Digital outputs (n. 16)

ID	DESCRIPTION	CONNECTOR	HARDWARE
O1	Reset MMB driver	CN15	C1R11-FE30
O2	Reset MMC driver
O3	Reset MCB driver
O4	Cycle on signal
O5	Enable MMB driver
O6	Enable MMC driver
O7	Enable MCB driver
O8	Emergency Normally closed
O9	Emergency state lamp	CN16	C1R11-FE30
O10	Manual state lamp
O11	Homing done - machine ready
O12	Free
O13	Free
O14	Free
O15	Free
O16	Free

Bidirectional counters (n° 4)

ID	DESCRIPTION	CONNECTOR	HARDWARE
PHA1 PHB1	MMB axis	CN7	C1R11-FE30
PHA2 PHB2	MMC axis	CN8
PHA3 PHB3	MCB axis	CN9
PHA4 PHB4	MT axis	CN10

Analog inputs (n. 2)

ID	DESCRIPTION	CONNECTOR	HARDWARE
AI1	Free	CN18	C1R11-FE30
AI2	Free	CN18	C1R11-FE30

Analog outputs (n. 4)

ID	DESCRIPTION	CONNECTOR	HARDWARE
AO1	MMB axis speed control ±10Vdc	CN17	C1R11-FE30
AO2	MMC axis speed control ±10Vdc
AO3	MCB axis speed control ±10Vdc
AO4	Free

Power supplies available	24 Vdc	24 Vac
Voltage range	22 ÷ 27 Vdc	+/-15%
Max. absorption	30W	35VA
Frequency		50/60Hz

	1	AC power phase/ DC power positive
	2	Gnd-PE (signals)
	3	AC power phase/ DC power 0V

Serial port used to connect hmi with MODBUS RTU (RS485). NB. This port can be used also to connect wit A1-HMI-QC050 in RS422.

	1A	Terminal A - RS485
	2A	Terminal B - RS485
	3A	USER PORT common
	4A	USER PORT common
	5A	Terminal TX - RS232
	6A	PE - Ground.
	1B	Terminal RX - RS422
	2B	Terminal RX N - RS422
	3B	Terminal RX - RS422
	4B	Terminal TX N - RS422
	5B	Terminal RX - RS232
	6B	PE - Ground.

Setup of USER PORT electric standard

Num. Dip	Name DIP	Setting of DIP			Function
1	JP2	ON	X¹⁾	X²⁾	Termination RS485
2	JP3	ON	X³⁾	X⁴⁾	Polarisation RS485
3	JP1	ON	X⁵⁾	X⁶⁾	Polarisation RS485
4		OFF	ON	OFF	Selection of USER PORT electric standard
5		ON	OFF	OFF
6		OFF	OFF	ON
		RS485	RS422	RS232⁷⁾

^{1),
2),
3),
4),
5),
6)} X = setting not significant

⁷⁾ the USER PORT can be used as PROG PORT with RS232 electric standard, setting ON in DIP-8 of SW1 and OFF in DIP-6 of SW2

	1	0 Volt - RS485 serial common
	2	Terminal RS485 B
	3	Terminal RS485 A

Setup of AUX2 PORT polarisation and termination resistances

Num. Dip	Name Dip	Setting of DIP	Function
1	JP3	ON	Polarisation RS485
2	JP2	ON	Termination RS485
3	JP1	ON	Polarisation RS485
4		X¹⁾	None

¹⁾ X = setting not significant

	1	0 Volt - CAN common
	2	Terminal CAN L
	3	Terminal CAN H

Setup of CAN1 PORT Termination resistances

Num. Dip	Name Dip	Setting of DIP	Function
1	JP1	ON	Termination CAN1
2	JP2	ON	Termination CAN1
3	-	-	Not used
4	-	-	Not used

If the termination of CAN1 port is activated, both relative DIP JP1 and JP2 must be activated.

ETHERNET PORT	Description
	Connector RJ45. LED: * LINK: green led = cable connected (led on indicates that the cable is connected to both ends) * DATA: yellow led = data transmission (flashing led indicates data transmission between the devices connected)

Connector to insert Memory card (marked by an arrow)

Pin	ID	Description		Address
1A		Internal bridge - 1A to 1B
2A	PHA1	A phase counter 1	PNP Push-Pull ¹⁾	3.INP17	3.CNT01
3A	PHB1	B phase counter 1		3.INP18	3.CNT01
4A	Z1	Z phase counter 1		1.INT01
5A	0V	Common for count inputs
6A	0V
7A	0V
1B		Internal bridge - 1A to 1B
2B	PHA1+	+ PHA counter 1	Line Driver	3.INP17	3.CNT01
3B	PHB1+	+ PHB counter 1		3.INP18	3.CNT01
4B	Z1+	+ Z counter 1		1.INT01
5B	PHAN1	- PHA counter 1
6B	PHBN1	- PHB counter 1
7B	ZN1	- Z counter 1

¹⁾ :
PNP/Push-Pull type count configuration:
- Terminal 5B: connect to terminal 5A
- Terminal 6B: connect to terminal 6A
- Terminal 7B: connect to terminal 7A

Pin	ID	Description		Address
1A		Internal bridge - 1A to 1B
2A	PHA2	A phase counter 2	PNP Push-Pull ¹⁾	3.INP19	3.CNT02
3A	PHB2	B phase counter 2		3.INP20	3.CNT02
4A	Z2	Z phase counter 2		1.INT02
5A	0V	Common for count inputs
6A	0V
7A	0V
1B		Internal bridge - 1A to 1B
2B	PHA2+	+ PHA counter 2	Line Driver	3.INP19	3.CNT02
3B	PHB2+	+ PHB counter 2		3.INP20	3.CNT02
4B	Z2+	+ Z counter 2		1.INT02
5B	PHAN2	- PHA counter 2
6B	PHBN2	- PHB counter 2
7B	ZN2	- Z counter 2

¹⁾ :
PNP/Push-Pull type count configuration:
- Terminal 5B: connect to terminal 5A
- Terminal 6B: connect to terminal 6A
- Terminal 7B: connect to terminal 7A

Pin	ID	Description		Address
1A		Internal bridge - 1A to 1B
2A	PHA3	A phase counter 3	PNP Push-Pull ¹⁾	3.INP21	3.CNT03
3A	PHB3	B phase counter 3		3.INP22	3.CNT03
4A	Z3	Z phase counter 3		1.INT03
5A	0V	Common for count inputs
6A	0V
7A	0V
1B		Internal bridge - 1A to 1B
2B	PHA3+	+ PHA counter 3	Line Driver	3.INP21	3.CNT03
3B	PHB3+	+ PHB counter 3		3.INP22	3.CNT03
4B	Z3+	+ Z counter 3		1.INT03
5B	PHAN3	- PHA counter 3
6B	PHBN3	- PHB counter 3
7B	ZN3	- Z counter 3

¹⁾ :
PNP/Push-Pull type count configuration:
- Terminal 5B: connect to terminal 5A
- Terminal 6B: connect to terminal 6A
- Terminal 7B: connect to terminal 7A

Pin	ID	Description		Address
1A		Internal bridge - 1A to 1B
2A	PHA4	A phase counter 4	PNP Push-Pull ¹⁾	3.INP23	3.CNT04
3A	PHB4	B phase counter 4		3.INP24	3.CNT04
4A	Z4	Z phase counter 4		1.INT04
5A	0V	Common for count inputs
6A	0V
7A	0V
1B		Internal bridge - 1A to 1B
2B	PHA4+	+ PHA counter 4	Line Driver	3.INP23	3.CNT04
3B	PHB4+	+ PHB counter 4		3.INP24	3.CNT04
4B	Z4+	+ Z counter 4		1.INT04
5B	PHAN4	- PHA counter 4
6B	PHBN4	- PHB counter 4
7B	ZN4	- Z counter 4

¹⁾ :
PNP/Push-Pull type count configuration:
- Terminal 5B: connect to terminal 5A
- Terminal 6B: connect to terminal 6A
- Terminal 7B: connect to terminal 7A

Pin	ID	Description	Address
1	-	Free
2	-	Free
3	0V	Vout (0 V) - Common for digital inputs I1÷I8
4	I1	Fault MMB driver	3.INP01
5	I2	Fault MMC driver	3.INP02
6	I3	Fault MCB driver	3.INP03
7	I4	Start (1)/Stop (0) sinchronism	3.INP04
8	I5	Emergency	3.INP05
9	I6	Enabling Switch Zero MMB axis	3.INP06
10	I7	Enabling Switch Zero MMC axis	3.INP07
11	I8	Enabling Switch Zero MCB axis	3.INP08
12	0V	Vout (0 V) - Common for digital inputs I1÷I8

Pin	ID	Description	Address
1	-	Free
2	-	Free
3	0V	Vout (0 V) - Common for digital inputs I9÷I16
4	I9	Manual (0) / Automatic (1) selector	3.INP09
5	I10	Start Homing	3.INP10
6	I11	Jog forward selected axis	3.INP11
7	I12	Jog backward selected axis	3.INP12
8	I13	MMB1 axis selection for jog movements	3.INP13
9	I14	MMB2 axis selection for jog movements	3.INP14
10	I15	MCB axis selection for jog movements	3.INP15
11	I16	Free	3.INP16
12	0V	Vout (0 V) - Common for digital inputs I9÷I16

Pin	ID	Description	Address
1	V+	Outputs power in (12-28Vdc)
2	O1	Reset MMB driver	3.OUT01
3	O2	Reset MMC driver	3.OUT02
4	-	n.c.
5	O3	Reset MCB driver	3.OUT03
6	O4	Cycle on signal	3.OUT04
7	0V	Outputs power in (12-28Vdc)
8	O5	Enable MMB driver	3.OUT05
9	O6	Enable MMC driver	3.OUT06
10	O7	Enable MCB driver	3.OUT07
11	O8	Emergency Normally closed	3.OUT08

Pin	ID	Description	Address
1	V+	Outputs power in (12-28Vdc)
2	O9	Emergency state lamp	3.OUT09
3	O10	Manual state lamp	3.OUT10
4	-	n.c.
5	O11	Homing done - machine ready	3.OUT11
6	O12	Free	3.OUT12
7	0V	Outputs power in (12-28Vdc)
8	O13	Free	3.OUT13
9	O14	Freer	3.OUT14
10	O15	Free	3.OUT15
11	O16	Free	3.OUT16

Pin	ID	Description	Address
1	GA01	Common for analog outputs A01÷A02
2	AO1	MMB axis speed control ±10Vdc	3.AN01
3	AO2	MMC axis speed control ±10Vdc	3.AN02
4	GA02	Common for analog outputs A03÷A04
5	AO3	MCB axis speed control ±10Vdc	3.AN03
6	AO4	Free	3.AN04

All inputs are Free

Power supplies available	24 Vdc	24 Vac
Voltage range	22 ÷ 27 Vdc	+/-15%
Max. absorption	30W	35VA
Frequency		50/60Hz

	1	AC power phase/ DC power positive
	2	Gnd-PE (signals)
	3	AC power phase/ DC power 0V

Serial port used to connect hmi with C1-R11-FE30 (RS422).

	1A	Terminal A - RS485
	2A	Terminal B - RS485
	3A	USER PORT common
	4A	USER PORT common
	5A	Terminal TX - RS232
	6A	PE - Ground.
	1B	Terminal RX - RS422
	2B	Terminal RX N - RS422
	3B	Terminal RX - RS422
	4B	Terminal TX N - RS422
	5B	Terminal RX - RS232
	6B	PE - Ground.

Setup of USER PORT electric standard

Num. Dip	Name DIP	Setting of DIP			Function
1	JP2	ON	X¹⁾	X²⁾	Termination RS485
2	JP3	ON	X³⁾	X⁴⁾	Polarisation RS485
3	JP1	ON	X⁵⁾	X⁶⁾	Polarisation RS485
4		OFF	ON	OFF	Selection of USER PORT electric standard
5		ON	OFF	OFF
6		OFF	OFF	ON
		RS485	RS422	RS232⁷⁾

^{1),
2),
3),
4),
5),
6)} X = setting not significant

⁷⁾ the USER PORT can be used as PROG PORT with RS232 electric standard, setting ON in DIP-8 of SW1 and OFF in DIP-6 of SW2

P1R11FE30 - 001 : Setup and Connections

Informations

Release

Specifications

Description

Overview of the Characteristics

Hardware and wirings

C1-R11-FE30

A1-HMI-QC050

1MG5F card

Slot supply

External connections

I/O List

Digital inputs (n. 16)

Digital outputs (n. 16)

Bidirectional counters (n° 4)

Analog inputs (n. 2)

Analog outputs (n. 4)

Electric connections

C1-R11-FE30

CN1- Power supply (Slot supply)

CN2 - PORTA USER. Multistandard serial RS232-RS422-RS485 (isolated)

Setup of USER PORT electric standard

CN4 - AUX2 RS485 PORT

Setup of AUX2 PORT polarisation and termination resistances

CN5 - CAN PORT

Setup of CAN1 PORT Termination resistances

ETHERNET PORT

MMC/SD

CN7 - 1 counter (PP, LD) - MMB axis

CN8 - 1 counter (PP, LD) - MMC axis

CN9 - 1 counter (PP, LD) - MCB axis

CN10 - 1 counter (PP, LD) - MT axis

CN11 - 8 standard digital inputs + 1 rapid input (PNP)

CN12 - 8 standard digital inputs + 1 rapid input (PNP)

CN15 - 8 protected digital outputs (24V - 0,5 A)

CN16 - 8 protected digital outputs (24V - 0,5 A)

CN17 - 4 analog outputs

CN18 - 2 analog inputs, 12bit potentiometric, voltmetric and amperometric

A1-HMI-QC050

CN1- Power supply (Slot supply)

CN2 - PORTA USER. Multistandard serial RS232-RS422-RS485 (isolated)

Setup of USER PORT electric standard