Document	P1P20FK20-001
Description	Operation
Drawn up	Michele Sandri
Approved	Gabriele Bazzi
Link:	http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p20/mdu_p1p20fk20-001/setup_-_tarature_-_funzionamento
Languages	English - Italiano
Release	Description	Notes	Date
01	New Manual		10/04/14

All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. QEM does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information in this document can be changed without notice. QEM shall not be held liable for any error or omission in this document. QEM® is a registered trademark.Microsoft® and MS-DOS® are registered trademarks and Windows® is a trademark of Microsoft Corporation.

• Description
• HMI

  • Standard buttons
  • Function keys
  • Top and Bottom bars
  • Start Screen
  • Main Screen
  • Menu
• Work Programs

  • Program editing
• Functions Menu

  • Manual/Automatic
  • Homing of floating system
  • Reset pieces
• Diagnostic
• Alarm Messages
• Aftersales Service

The P1P20FK20 - 001 application software installata on the hardware Qmove J1-P20-FK20, is a controller for marble edging machinery with a maximum of 14 heads, providing the possibility to control the startup of the head motors and eventual movement of a floating system. Each head can be given an advance/lag on the start and end of the piece.

• Touchscreen buttons to enter data and operations
• Program edit and run screens
• Independent on/off for each head
• Alarm and warning messages
• Cancel functions on all or only selected pieces

• Yellow settings can be modified. Press to change, use the keypad to enter a setting.
  
  
• Select multiple choice parameters.
  
  
• Confirm parameter setting
  
  
• Go to previous screen
  
  
• or Change screen
  
  

The machine will wait until the power system is ready before going to the main screen Progress messages are given during this time.

and to go from one main screen to another:

The screen format depends on the machine layout:

= machines with piece feed from left

= machines with piece feed from right

Display showing heads working, conveyor movement and speed, the piece infeed sensor state and the mandrel motor states.

A shortcut panel to control the heads:

Head on Head off

Touch a program to select it.

	Scroll the program list
	Mark the program to work
	Open the program to edit it

Steps to edit a work program:

Bevel programming screen:

Touch a program name to change it.

Select if the program is for all heads or a single head:

Button	Description
: Uniform setting	Mandrel/Bevel program parameters valid for all Mandrels/Bevel on machine. The Head number scroll cannot be used
and	Change the Head number

• the diagram on the left and select the work type, according to the head type.
• and set and according to the parameters requested in the diagram.
• is the work area, WHITE is the no work area

WORK 1

for Mandrels for Bevels

WORK 2

for Mandrels for Bevels

WORK 3

for Mandrels for Bevels

WORK 4

for Mandrels for Bevels

WORK 5

for Mandrels for Bevels

When exiting the screen, confirm to save the program :

.

Functions in this screen:

• Move conveyor by manual jog (only if implemented)
• Move the floating system by manual jog (only if implemented)
• Command each head up/down and motor start

To operate a movement, select the touch buttons for the function and press Start. MODE indicates indicate the manual operation mode:

• PULSE = keep Start pressed to operate the function, release to stop (standard)
• CONTINUOUS = press Start to operate the function, press to stop

MANUAL Screen 1: conveyor and floating system

Button	Description
CONVEYOR
	Select forward or backward jog direction. The real speed is given in m/min
FLOATING SYSTEM
	Select jog movement of the floating system

MANUAL Screen 2: head up or down and motor start

• Select a head

Button	Description
	Select UP for selected head
	Select DOWN for selected head
	Select OFF for the selected head motor
	Select ON for the selected head motor

The diagram next to the buttons shows the state of the selected head.

Start ZERO homing procedure on the floating system

Description

1 - the floating system is operated until the zero sensor input is not received once

2 - the second time the sensor is tripped, a timer is started equal to the time from the previous input plus a setup parameter

3 - when the timer ends, which should correspond to a full cycle of the floating system, a control checks that the system is at the zero sensor

4 - if the system stops before or after the sensor, the homing starts again, increased or decreased by a the time, plus or minus a setup parameter

5 - the cycle is repeated until the system stops exactly on the zero sensor

6 - Each cycle is delayed for a set time.

- -

Parameter	Unit measure	Description
IN WORK	-	How many pieces are loaded in the machine
SELECTED	-	How many pieces have been selected for cancellation
	-	Forward and back through the piece data screens. If a screen does not have pieces it is not shown
PIECE	-	The piece number loaded. Touch to select or unselect
QI:Start position	mm	The distance from the piece read sensor and the front of the piece
QF:End position	mm	The distance from the piece read sensor and the end of the piece
L:Length	mm	Length of the piece
HEADS	-	The two heads at the front and end of the piece. An empty space between two heads is indicated by <> next to it

Button	Description
	Confirm selection and go to reset screen

Reset selected pieces ★ Wait 2 sec. No Reset Quit screen

The LED is on when the input is active

The LED is on when the output is active

Z IN led shows the Z input state (zero pulse).

The analog output is given in Volts.

Canbus Monitor

The Alarm messages are given in the screen below:

Alarm Message	Cause
Emergency pressed	The emergency is pressed and the machine disabled
Inverter fault	An inverter fault has been detected
Conveyor encoder fault	No signals from conveyor encoder input.
Thermal cutouts	Check the circuit breakers in the electric cabinet
Enclosures open	Check that all enclosures are closed
No air	heck the compressed air circuit
Can Bus Error	Can network error (only if implemented)
Can Node Guarding	Can node detection error (only if implemented)
Can module disconnected

To cancel an alarm : ★ eliminate the cause ★ press the button for 3 seconds

Alarm history listing:

→	★ To cancel the alarm history eliminate the causes ★ press the button for 3 seconds

N.B. Alarm history maximum = 60

Shipment Pack the controller adequately to avoid knocks and crushing during transport.
A good packing will avoid future problems.

Enclose:

• The serial number of the machine mounting the controller
• A description of the fault
• Controller program data (e.g. setup, work distances, parameters, etc)

A detailed description with allow a rapid identification and solution to the problem.