en:strumenti:qmoveplus:j1p51:mdu_p1p51fc20-008:connessioni

Multi-head Polishing Machine: Connections



Description

The P1P51FC20-008 application, installed on the hardware Qmove+ J1-P51-FC20 e I/O modules RMC-2M, has been developed to control double mobile bridge, multi-head polishing machine for marble slaps.

Document P1P51FC20-008
DescriptionConnections
Drawn up Riccardo Furlato
Approved Gabriele Bazzi
Link:http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p51/mdu_p1p51fc20-008/connections
LanguagesEnglish
Release Description Notes Date
01 New Manual 03/06/14

All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. QEM does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information in this document can be changed without notice. QEM shall not be held liable for any error or omission in this document. QEM® is a registered trademark.Microsoft® and MS-DOS® are registered trademarks and Windows® is a trademark of Microsoft Corporation.

Hardware

Operator Panel
J1-P51-FC20/TP03
J1-P51-FC20
J1-P51-FC20

Remote modules inputs/outputs
[1] Cabinet :RMC-2MC01-D2/I32/I32/I32/0/0/24V
[2] Bridge 1 :RMC-2MC01-G5/A12/0/AP2/P32/0/24V
[3] Bridge 2 :RMC-2MC01-G5/A12/0/AP2/P32/0/24V

I/O Resources

Digital Inputs (n. 181)

NameDescriptionTerminalTerminal BlockHardware
I01 Emergency CN11 J1-P51
I02 Bridge: Forward Jog
I03 Bridge: Backward Jog
I04 START pushbutton
I05 STOP pushbutton
I06 Change Abrasive pushbutton
I07 MAN / AUTO selector
I08 STAND-BY
I09 Heads: cutouts CN12
I10 Bridge 1: Fault
I11 Bridge 2: Fault
I12 Belt: Fault
I13 Roller: Fault
I14 Air Pressure
I15 Water Pressure
I16 Bridge: Forward LS
I17 Bridge: Backward LS CN13
I18 Bridge: Zero sensor
I19 Roller: Slab sensor at end
I20 Belt: Slab sensor at start
I21 Change abrasive sensor
I22 Not used
I23 Not used
I24 Not used
I25 Not used CN14
I26 Not used
I27 Not used
I28 Not used
I29 Not used
I30 Not used
I31 Not used
I32 Not used


NameDescriptionTerminalTerminal BlockHardware
I33 Head-1: Local Man/Aut SLOT 2 RMC-2M
[1]cabinet
I34 Head-1: Local Jog
I35 Head-2: Local Man/Aut
I36 Head-2: Local Jog
I37 Head-3: Local Man/Aut
I38 Head-3: Local Jog
I39 Head-4: Local Man/Aut
I40 Head-4: Local Jog
I41 Head-5: Local Man/Aut
I42 Head-5: Local Jog
I43 Head-6: Local Man/Aut
I44 Head-6: Local Jog
I45 Head-7: Local Man/Aut
I46 Head-7: Local Jog
I47 Head-8: Local Man/Aut
I48 Head-8: Local Jog
I49 Head-9: Local Man/Aut
I50 Head-9: Local Jog
I51 Head-10: Local Man/Aut
I52 Head-10: Local Jog
I53 Head-11: Local Man/Aut
I54 Head-11: Local Jog
I55 Head-12: Local Man/Aut
I56 Head-12: Local Jog
I57 Head-13: Local Man/Aut
I58 Head-13: Local Jog
I59 Head-14: Local Man/Aut
I60 Head-14: Local Jog
I61 Head-15: Local Man/Aut
I62 Head-15: Local Jog
I63 Head-16: Local Man/Aut
I64 Head-16: Local Jog
I65 Head-17: Local Man/Aut SLOT 3 (I32)
I66 Head-17: Local Jog
I67 Head-18: Local Man/Aut
I68 Head-18: Local Jog
I69 Head-19: Local Man/Aut
I70 Head-19: Local Jog
I71 Head-20 Local Man/Aut
I72 Head-20 Local Man/Aut
I73 Head-21: Local Man/Aut
I74 Head-21: Local Jog
I75 Head-22: Local Man/Aut
I76 Head-22: Local Jog
I77 Head-23: Local Man/Aut
I78 Head-23: Local Jog
I79 Head-24: Local Man/Aut
I80 Head-24: Local Jog
I81 Not used
I82 Not used
I83 Not used
I84 Not used
I85 Not used
I86 Not used
I87 Not used
I88 Not used
I89 Not used
I90 Not used
I91 Not used
I92 Not used
I93 Not used
I94 Not used
I95 Not used
I96 Not used


NameDescriptionTerminalTerminal BlockHardware
I97 Bar sensor 1 SLOT4 (I32) RMC-2M
[1]cabinet
I98 Bar sensor 2
I99 Bar sensor 3
I100 Bar sensor 4
I101 Bar sensor 5
I102 Bar sensor 6
I103 Bar sensor 7
I104 Bar sensor 8
I105 Bar sensor 9
I106 Bar sensor 10
I107 Bar sensor 11
I108 Bar sensor 12
I109 Bar sensor 13
I110 Bar sensor 14
I111 Bar sensor 15
I112 Bar sensor 16
I113 Bar sensor 17
I114 Bar sensor 18
I115 Bar sensor 19
I116 Bar sensor 20
I117 Bar sensor 21
I118 Bar sensor 22
I119 Bar sensor 23
I120 Bar sensor 24
I121 Bar sensor 25
I122 Bar sensor 26
I123 Bar sensor 27
I124 Bar sensor 28
I125 Bar sensor 29
I126 Bar sensor 30
I127 Bar sensor 31
I128 Bar sensor 32
I129 Bar sensor 33 SLOT5 (I32) RMC-2M
[1]cabinet
I130 Bar sensor 34
I131 Bar sensor 35
I132 Bar sensor 36
I133 Bar sensor 37
I134 Bar sensor 38
I135 Bar sensor 39
I136 Bar sensor 40
I137 Bar sensor 41
I138 Bar sensor 42
I139 Bar sensor 43
I140 Bar sensor 44
I141 Bar sensor 45
I142 Bar sensor 46
I143 Bar sensor 47
I144 Bar sensor 48
I145 Bar sensor 49
I146 Bar sensor 50
I147 Bar sensor 51
I148 Bar sensor 52
I149 Bar sensor 53
I150 Bar sensor 54
I151 Bar sensor 55
I152 Bar sensor 56
I153 Bar sensor 57
I154 Bar sensor 58
I155 Bar sensor 59
I156 Bar sensor 60
I157 Bar sensor 61
I158 Bar sensor 62
I159 Bar sensor 63
I160 Bar sensor 64

NameDescriptionTerminalTerminal BlockHardware
I161.. Not used SLOT 2 RMC-2M
[2]bridge 1
..I192 Not used
NameDescriptionTerminalTerminal BlockHardware
I193.. Not used SLOT 2 RMC-2M
[3]bridge 2
..I224 Not used


Digital Outputs (n. 88)

NameDescriptionTerminalTerminal BlockHardware
O1 AUTOMATIC ON light CN7 J1-P51
O2 ALARM light
O3 PRE-START light
O4 RUN light
O5 Bridge enable
O6 Belt start
O7 Roller start
O8 Brush Up/Down
O9 Upline machine consensus CN8 J1-P51
O10 Lubrication
O11 Belt stop
O12 Spray On/Off
O13 Not used
O14 Not used
O15 Not used
O16 Not used


NameDescriptionTerminalTerminal BlockHardware
O24 Head 1: Start SLOT3 (P32) RMC-2M/bridge
O25 Head 1: Up
O26 Head 1: Down
O27 Head 2: Start
O28 Head 2: Up
O29 Head 2: Down
O30 Head 3: Start
O31 Head 3: Up
O32 Head 3: Down
O33 Head 4: Start
O34 Head 4: Up
O35 Head 4: Down
O36 Head 5: Start
O37 Head 5: Up
O38 Head 5: Down
O39 Head 6: Start
O40 Head 6: Up
O41 Head 6: Down
O42 Head 7: Start
O43 Head 7: Up
O44 Head 7: Down
O45 Head 8: Start
O46 Head 8: Up
O47 Head 8: Down
O48 Head 9: Start
O49 Head 9: Up
O50 Head 9: Down
O51 Head 10: Start
O52 Head 10: Up
O53 Head 10: Down
O54 Head 11: Start
O55 Head 11: Up
O56 Head 11: Down SLOT4 (P32) RMC-2M/bridge
O57 Head 12: Start
O58 Head 12: Up
O59 Head 12: Down
O60 Head 13: Start
O61 Head 13: Up
O62 Head 13: Down
O63 Head 14: Start
O64 Head 14: Up
O65 Head 14: Down
O66 Head 15: Start
O67 Head 15: Up
O68 Head 15: Down
O69 Head 16: Start
O70 Head 16: Up
O71 Head 16: Down
O72 Head 17: Start
O73 Head 17: Up
O74 Head 17: Down
O75 Head 18: Start
O76 Head 18: Up
O77 Head 18: Down
O78 Head 19: Start
O79 Head 19: Up
O80 Head 19: Down
O81 Head 20: Start
O82 Head 20: Up
O83 Head 20: Down
O84 Head 21: Start
O85 Head 21: Up
O86 Head 21: Down
O87 Not used
O88 Not used

FIXME che facciamo per le 3x uscite di teste 22-23-24 = totale 9 uscite

Two-way Count Inputs (n. 3)

NameDescriptionTerminalTerminal BlockHardware
PHA1
PHB1		Bridge CN15 J1-P51
PHA2
PHB2		Belt1 CN16
PHA3
PHB3		Belt2 CN16

Analog Inputs (n. 26)

NameDescription Terminal blockHardware
AI1Not used CN28 J1-P51
AI2Not used


NameDescription TerminalTerminal BlockHardware
AI3Abrasive Wear Head-1 SLOT 5 (AR2) RMC-2M/bridge
AI4Abrasive Wear Head-2
AI5Abrasive Wear Head-3
AI6Abrasive Wear Head-4
AI7Abrasive Wear Head-5
AI8Abrasive Wear Head-6
AI9Abrasive Wear Head-7
AI10Abrasive Wear Head-8
AI11Abrasive Wear Head-9 SLOT 6 (AR2) RMC-2M/bridge
AI12Abrasive Wear Head-10
AI13Abrasive Wear Head-11
AI14Abrasive Wear Head-12
AI15Abrasive Wear Head-13
AI16Abrasive Wear Head-14
AI17Abrasive Wear Head-15
AI18Abrasive Wear Head-16
AI19Abrasive Wear Head-17 SLOT 7 (AR2) RMC-2M/bridge
AI20Abrasive Wear Head-18
AI21Abrasive Wear Head-19
AI22Abrasive Wear Head-20
AI23Abrasive Wear Head-21
AI24Abrasive Wear Head-22
AI25Abrasive Wear Head-23
AI26Abrasive Wear Head-24


Analog outputs (n. 3)

NameDescriptionTerminalTerminal BlockHardware
AO1Bridge speed control ±10Vdc CN26 J1-P51
AO2Belt1 speed control ±10Vdc
AO3Belt2 speed control ±10Vdc
AO4Not used

Electrical Connections

Standard Hardware manuals

J1-P51 FD20 link to manual: http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p51/mimj1p51fx_full

RMC 2M link to manual: FIXME

Setup

Access to setup



password 462

SETUP groups

general parameters bridge parameters
head parameters sensor bar parameters

General Setup

ParameterUnit measureDefault RangeDescription
PG01 : LANGUAGE-ITA1 - 21: ITALIAN
2: ENGLISH
PG03 : DECIMAL POINT-10 – 3How many decimals are shown
PG05 : HORIZONTAL STEPmm50.0-Linear read spacing.
Distance between the reading the Sensor bar state
PG06 : VERTICAL STEPmm50.0-Transverse read spacing.
Distance between the photocells on the Sensor bar
PG08 : LINE MEASUREmm10 – 999999The distance, in unit measures, made by the belt for the encoder pulses set at parameter, pulse.
PG09 : LINE PULSE-10 - 999999The pulses supplied by the bridge encoder, multiplied by 4, to obtain the distance, set at the parameter measure.
The measure to pulse ratio is the encoder resolution and must be between 1 and 0.000935
PG11 : BRIDGE SELF-LEARN-OFF0 – 1Enable the self-learn option on the minimum and maximum quotas of the slab, to optimise the bridge strokes.
PG13 : OPERATOR SIDE-FWD0 – 1The bridge position, when the cycle is stopped
FWD = at the maximum position, BWD = at the minimum position
PG15 : SELECTOR AUTO/MAN -ON0 – 1Enable manual/automatic selector.
PG16 : TIME PRE-STARTs3.00 – 9999.9Time after start command for effective startup of the machine (there is a warning during this time).
If less that motor startup time, the greater is counted.
PG17 : LUBR. TIME ONs0.00 – 9999.9Lubrication time.
PG18 : LUBR. TIME OFFs0.00 – 9999.9Lubrication off time.
PG19 : MOTOR TIME ONs1.0000 – 99.999Delay time between the startup of one motor and another (startup sequence)
PG20 : MOTOR TIME OFFs0.2000 – 99.999Delay time between the shutoff of one motor and another (stop sequence)
PG21 : MOTOR TIME OFF
ON EXIT BELT		s0.0000 – 99.999Delay time before the shutoff sequence of the motors, from when no slabs are on the belt
PG25 : HEADS OUTPUT-CONSTCONST – PULSEHead operating mode
CONST = always activated when the heads are operating
PULSE = activated for a set time (PG27).
PG26 : LINE OUTPUT-CONSTCONST – PULSEBelt operating mode.
CONST = always activated when the belt is operating
PULSE = activated for a set time (PG27).
PG27 : PULSE TIMEs0.0000 - 99.999Head and belt activation time, if operation set to PULSE
PG28 : LINE DELAYs0.0000 – 99.999Delay time for belt start, after the belt start
PG30 : BRUSH ADVANCEmm0.0-9999.9 – 9999.9Anticipate distance for brush down
PG31 : BRUSH DELAYmm0.0-9999.9 – 9999.9Delay distance for brush up
PG32 : REF. SPEEDm/'0.00 – 9999.9Reference speed for the brush early and delay
0 = proportional speed, but constant set distances

Bridge Setup

Parameter nameUnit measureDefault RangeDescription
PB01 : MEASUREmm0.10 – 99999.9The space, in the unit measure, travelled by the bridge to obtain the encoder pulses, set at the parameter pulse.
PB02 : PULSE-10 – 999999The pulses supplied by the bridge encoder, multiplied by 4 to obtain the space, set at the parameter measure.
The measure to pulse ratio, is the encoder resolution and must be between 1 and 0.000935.
PB03 : TOLERANCEmm5.00 – 99999.9The maximum deviation of the count around the positioning quotas, for it to be considered correct
PB04 : ENABLE TIME s0.2000.000 – 9.999Time before starting the bridge movement
PB05 : DISABLE TIMEs0.2000.000 – 9.999Time after ending the the bridge movement
PB06 : MAXPOSmm99999.9-99999.9 – 99999.9Maximum height of the bridge
PB07 : MINPOSmm-99999.9-99999.9 – 99999.9Minimum height of the bridge
PB08 : ACCELERATION TIME s1.000.00 – 9.99The time needed to go from 0 speed to maximum speed
PB09 : DECELERATION TIMEs1.000.00 – 9.99The time needed to go from maximum speed to 0 speed
PB10 : INVERSION TIMEs0.500.00 – 9.99Protection against mechanical stress, caused by rapid changes in direction
PB11 : DISACTIVATIO TIMEs00 – 99999Maximum delay time for the bridge, before the axis enable output is disactivated
PB12 : OUTPUT MODE-STILLMOVE, STILLEnable mode for the axis output
MOVE: The output is activated before the axis movement and disactivated at the end, according to the times set at the parameters PB04 and PB05
STILL: The output is activated before the axis movement and disactivated only when in emergency
PB14 : PRESET POSITIONmm0.0-99999.9 – 99999.9Axis Homing position
PB15 : PRESET SPEED%51 – 100Axis speed, when searching for the homing sensor
PB16 : PRESET SLOW SPEED%21 – 100Speed for disengaging the homing sensor.
PB17 : PRESET DIRECTION-FORWARDFORWARD, BACKWARDAxis direction, when searching for the homing sensor
PB19 : CHANGE ABR POSITIONmm0.0-99999.9 – 99999.9Bridge positioning quota, when the cycle is stopped to change abrasive

Calibrations

Axis resolution settings
Axis calibration procedure, for feedback, offset and maximum speed

Heads Setup

ParameterUnit measureDefault RangeDescription
PT01 / PT22 : DIAMETERmm0.00 – 99999.9Head diameter
PT23 / PT44 : VERTICAL OFFSET mm0.00 – 99999.9Distance from the head and central point of the bridge
PT45 / PT66 : STANDY UP TIMEs0.5000 – 999.999The up movement time for the standby up
PT67 : BRAKE MODE-Out Off
Brake activated		Out Off - Out On
Brake activated		 Brake output state when activated
PT68 : UP DELAYs0.0000 – 999.999Delay time for the total up of the heads

Sensors Setup

ParameterUnità di misuraDefault RangeDescription
PS01 : NUMBER OF SENSORS-328 – 64Number of sensors on the Sensor Bar
PS02 : PHOTOCELL TYPE-NONO – NCSlab acquisition input logic
NO = Normally Open
NC = Normally Closed
  • Last modified: 2019/08/29 17:01