MDO_P1P20F - 022 : Operator Manual
1. Informations
1.1 Release
This document is valid except for errors or omissions.
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Document: | mdo_p1p20fh20-001 | ||
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Description: | Manual Operator p1p20f-022 | ||
Editor: | Omar Sbalchiero | ||
Approver | Gabriele Bazzi | ||
Link: | https://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p20/p1p20f-022/mdo_p1p20f-022 | ||
Language: | English | ||
Document release | Description | Note | Data |
01 | New manual | 31/08/2021 |
1.1.1 Specifications
All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. QEM does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information in this document can be changed without notice. QEM shall not be held liable for any error or omission in this document. QEM® is a registered trademark.Microsoft® and MS-DOS® are registered trademarks and Windows® is a trademark of Microsoft Corporation.
2. Description
The P1P20F - 022 software, controls the automation of machines sanders/edge-sanders.
Main features
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control of 20 heads
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control the sequential start of motors (to limit excessive power demand)
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can manages the bridge movements
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for each machining head, you can set processing advances/delays at the beginning/end of the piece
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the ascent/descent controls of the sanding heads, are calculated automatically as the speed of the conveyor belt change
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counts the processed meters and can work up to 30 pieces simultaneously
Other features
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HMI with touchscreen
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Function keys
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Working program
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Alarm messages
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Warning messages
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Reset defective pieces
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Reset of all workpieces
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Compensation of the offset of the piece presence limit switch
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Mode of heads processing
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Smoothing
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Milling
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Grinding
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Brushing
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Water jet
3. Main page
3.1 Control bars and informations
The bars at the top and bottom of each page provide the following informations:
3.2 Main Page 2
Pressing the key
, you can access the second main page:
in addition to the information on the main page, you can see:
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Heads status
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The current speeds of the conveyor belt and the bridge.
N.B. The the speed of the Bridge can be showed, only if the encoder is present on the axis of the Bridge -
The status of the part presence input
3.3 Main Page 3
From the main page 2, pressing the key
, you can access the third main page:
In addition to the information on the main page, are showed:
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The bridge speed and position.
Pressing the key
, you can return to the main page 2.
N.B. The Main Page “3” is enable only if is present the encoder on the Bridge axis.
3.4 Machine status
3.5 Common keys
4. Main menu
5. Utilization
5.1 Startup
If the Bridge encoder is installed and enabled, when switched on, the instrument show the Main Page 3 and and it is requested to start the homing search to calibrate the position of the Bridge Axis.
Pressing the key
for start the homing search.
To the end of the homing search, the instrument show directly the Main Page.
5.2 Working program
For access to the “Working program” section:
To select one of the work programs listed, you must tap on the corresponding line.
5.2.1 Edit Workin Program
Automatic program: execute the points 1 - 2 - 3 - 4 :
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To change the program enter the values in the various fields, using the virtual keyboard.
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Type on the field “ UNIQUE VALUE” for copy the parameters of the first head on the all heads
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Set machining parameters
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After completing the parameter entry, pressing F7 key and the save the program are show
Notes:
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1 = sander, 2 = milling machine, 3 = grind, 4 = brush, 5 = water jet
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if the heads are all of type 1 - 4 - 5, or all of the type 2, or all of the type 3, you can set “ all heads ”, or “ single head ”
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if are set mix of types 1 - 2 - 3 then the choice “single heas” are disable.
5.2.2 Sander machine parameters
By default the machining parameters are all at 0.
Parameter name Units of measurement Range Description Advance(-)/Delay (+) head descent mm 0 ÷ 99999.0
Advance or delay spacehead descent from the beginning of the piece . Advance(+)/Delay (-) head ascent mm 0 ÷ 99999.0 head ascent from the end of the piece. .
5.2.3 Milling machine parameters
NB: If one of the two distance parameters is greater than zero, the other is automatically set to -1 (parameter value disabled).
Milling with reference from begin of workpiece Milling with reference from the end of the workpiece Milled space
Parameter:
milling lengthUnsead space
Parameter:
starting piece distanceUnsead space
Parameter:
end piece distanceMilled space
Parameter:
milling length5.2.4 Grinding wheel parameters
5.2.5 Brush parameters
The parameters are similar to the sander processing.
5.2.6 Water jet parameters
The parameters are similar to the sander processing.
6. Work functions
6.1 Manual / Automatic
To select the function of choosing the working mode, presse the key
The following page is showed:
Operation mode selection MANUAL Operation mode selection AUTOMATIC 6.1.1 Manual
To select the MANUAL mode operation, press the key
The following page is Showed:
6.1.2 Automatic
To select the AUTOMATIC mode operation, press the key
The instrument goes to the Main Page and is ready to acquire the parts in the machine.
6.2 Pieces reset
6.2.1 Reset of all pieces
6.2.2 Reset of parts selections
To select the RESET of parts selection, press the key
The following page are showed:
Press the key
to select the pieces present in the heads beyond the nr. 08.
The following page are showed:
Press the key
, for reset the piece(s) to cancel.
Note: wait until the Reset is complete.
7. Diagnostic
For access to diagnostic, from the MENU page press the key
From this page you can access the various diagnostic sections:
Digital inputs Digital outputs Counters Analog inputs/outputs CAN connection informations System informations To return on the MENU press the key
7.1 Digital inputs
7.2 Digital outputs
7.3 Counters
7.4 Analog outputs
For access to the Diagnostic page of the Analog Outputs, press the key
The analog output is indicated in Volt.
7.5 CAN Connection Informations
For access to the diagnostic page of the CanOpen Connection, press the key
For return to the DIAGNOSTIC menu, press the key
7.6 System Informations
For access to the diagnostic page of the “System Informations”, press the key
Fw name firmware and checksum Aux fw firmware of the I/O module Task time CPU cycle time : Minimum, Middle, Maximum CPU time CPU time in Run state (hh:mm) Touch screen Test touch For return to the DIAGNOSTIC menu, press the key
8. Warning messages
Message Description Too many parts in the machine In the machine there are more than 30 pieces Waiting for auxiliary activation… Waiting for auxiliary activation (with parameter MP-08 enable)(I4 = ON) Abrasive replacement dimension positioning… The bridge is controlled in the abrasive replacement position Auxiliaries disabled Auxiliaries disabled (I4 = OFF) Attenzion!!! Motors off. Conveyor belt Start attempt with motors off 9. Alarms
For access to the ALARMS page, press the key
Press the key
for cancel the alarm
Message Cause Input Pressed emergency Check the emergency line I01 Fault Inverter Check inverter I12 Conveyor belt encoder break Check conveyor belt encoder (Active only with parameter MP-03 > 2). Thermal protections Check thermal protections I06 Carter Check perimeter protections I07 Lack of air Check the pressure switch I08 The “Conveyor belt encoder break” message is automatically generated, if within 5 seconds a space of more than 2 units of measurement has not been cover,
the message is generated if the instrument detects a speed of less than 60mm per minute9.1 Alarm history
For access to the ALARMS, press the key
After removing the causes of the alarm, press (x 3 sec.) the key
to delete
Maximum 60 alarms.
10. Assistance
For supplying you fast service, at the lowest cost, we need your support.
Follow all instructions provided in the MIMAT manual If the problem remains, fill out the “Request Form for assistance” on the page Contacts at www.qem.it site.
Our technicians will get elements essential for the understanding of your problem.Repair
To provide you with an efficient service, please read and adhere to the instructions given here
Shipping
It is recommended to pack the instrument with materials that are able to cushion any falls.
Use the original package: it must protect the instrument during transport. Attach:
1. A description of the anomaly;
2. A part of the electric scheme where the equipment is inserted
3. The planning of the equipment (set up, quotas of job, parameters…).
4. Request a quote for repair; if not required, the cost will be calculated in the final balance.A full description of the problem, will help identify and resolve your problems fast. A careful packaging will avoid further inconveniences. -
- Last modified: 2021/09/15 19:00