MDO_P1P44F-010: Operator Manual
1. Informations
1.1 Release
Document: | mdo_p1p44f-010 | ||
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Description: | p1p44f-010 Operator Guide | ||
Editor: | Michele Sandri | ||
Approver | Gabriele Bazzi | ||
Link: | http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p44/p1p44f-010/mdo_p1p44f-010 | ||
Language: | English | ||
Document Release | Description | Note | Data |
01 | New Manual | 27/08/2019 | |
02 | Add Description and Y-Axis Calculation Function Page | 31/03/2021 |
1.1.1 Specifications/Copyright
The copyright of this manual is reserved. No part of this document can be copied or reproduced in any form without the prior written permission of the QEM.
QEM has no assurances or guarantees on the content and specifically disclaims any liability inherent in the guarantees of eligibility for any particular purpose. The information in this document is subject to change without notice. QEM does not take any responsibility for any errors that may appear in this document.
Trademarks:
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QEM® is a registered trademark.
2. General features
2.1 Description
The J1-P44-FB20 innstrument with the P1P44F-010 software, it's suitable for automating a machine type: “cutter for stone processing”.
2.2 Workings
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single cut
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tile cutting
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tilt cut 1)
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profiling
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drawing profiles with Mini Cad inside
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profile drawings with Cad on PC and importing on the instrument with “ Profile Importer 8” program with USB or LAN key
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table flattening
2.3 Options
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the W table can be motorized or manual
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the H-axis may or may not be there, if present it can be manual or motorized or only mechanical (without encoder)
2.4 Features
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The axes can be controlled with:
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normal positioning
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with the conclusion of the positioning with “pulse technique”, which allows you to achieve greater accuracy, if mechanical inertia tended to make the positioning wrong.
If due to the mechanics and type of inverter, the final part of the positioning was incorrect, the tool to overcome this problem, provides this functionality.
Typically, it is used on the Table or W-axis, on which very different weights can be loaded between them…causing a NOT constant space of inertia .
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Bridge lifting alarm: If the Z-axis were to happen, pressing down would lift the bridge, the limit switch installed on the bridge and connected to the I67 input will activate the alarm.
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Manage of X Y Z + W (Table rotation) axes + H (disk tilt).
The H encoder is connected to the J1-P44-FB20 instrument, while the X Y Z-W encoders are connected to the RMC1S modules
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Errors in the mechanics of the W and H axes can be corrected by providing no.8 linearization sectors.
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There is a table in which you can set the maximum diameter and turns of the cutting disk.
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Measuring and displaying the current of the cutting disc; the maximum current setting is allowed.
2.5 Executable working
3. Hardware
J1-P44-FB20 J1-P44-Fx:Installation and Maintenance Manual RMC-1SC01E1/DP1/24Vdc RMC-1SC01:Installation and Maintenance Manual 3.1 Function and LED keys
Key Icon Function Led Key Icon Function Led F1 Start Cycle - F4 Semi-automatic = ON Active semi-automatic F2 Stop Cycle - F5 Alarm = ON Alarm F3 Restart - F6 Exit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
3.2 Symbols and keys
3.3 Startup
STARTThe instrument waiting the input to be activated
“activated auxiliaries”1) to automatically go
to the next page
Important: pressing the button
you can navigate the HMI, with the machine stationary
HOMING
OR
F6
for exit
MAIN MENU
1) These are the 24 Volt dc power supplies of the RMC1S modules, limit switches, encoders, relays, etc.4. Main menu
5. Homing
5.1 Homing procedure
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Activate the MANUAL
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Check that there are no ALARMS
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Press START (I10) or F1
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Verify that the error delta (number that appears next to each axis) is = 0 (about)
5.2 Error Delta
This data indicates the Error Delta compared to previous homing, with this value you can easily check if an encoder is good or is broken.
Procedure:
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Execute an homing 1)
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Move the axis in manual, numerous times forward and backward
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Then, without turning off the machine, re-execute the homing
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The second homing will make it take on an “important” meaning to this number: will show us how much is the offset of the count compared to the actual physical position of the machine
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If the encoder counts well, this offset must be = 0
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Then, in practice, this number probably won't always be just = 0 due to the tolerance of limit switch used to do homing
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Repeating the homing several times, you will be able to realize if the number shows a faulty encoder, or an error given by the tolerance of the limit switch
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A small error not always repetitive, evidence the tolerance of the limit switch
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A big error, it will show clearly, a problem to the encoder
1) The first time you execute an homing (after the instrument is turned on), this number doesn't have a utility6. Machine datas
7. Bottom bar
8. Manual/Semi-Automatic
TARGET POSITION SET - ABSOLUTE TARGET POSITION
- INCREMENTAL TARGET POSITION
- 0 TARGET POSITIONReset Relative Position
Disk Compensation
OFF
ONMinimum Z Position
Z Minimum Position Self-Learning
8.1 Semi-Automatic Execution
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external START key (I10) or F1
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the axis reaches the set dimension or single-cut is executed.
9. Reset axes
The reset axes function reset RELATIVE quotas
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F6 - Exit from the page
10. Restart working
The restart function restarts the loaded working from the beginning
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Check that you're on one of the work pages
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F6 - Exit from the page without confirmation
11. Muliple Cuts/Automatic
11.0.1 Without table rotation
11.0.2 With table rotation
1 Current positions and axis target dimensions
2 Current work step
3 Size of the cut (Y)
4 Number of cuts to be execute
5 Pieces counter
6 Cuts list scroll (1-10)
7 Working parameters
8 Cutting Depth (Z)
9 Table rotation (W)11.0.3 Y-axis end position page
Pressing on the measurement the instrument calculates and shows the position of the Y-axis at the end of all moves written in the work schedule + all blade thicknesses.
11.0.4 Axes parameters
11.0.5 Working parameters
12. Tilted Cuts/Automatic
12.0.1 Y-axis end position page
Pressing on the measurement the instrument calculates and shows the position of the Y-axis at the end of all moves written in the work schedule + all blade thicknesses.
12.0.2 Working parameters
13. Flattening
1 Current positions and axis target dimensions
2 Current work step
3 Surface and step width
4 Increment and depth of the cut
5 Parking at the end of working13.0.1 Working parameters
13.0.2 Axes parameters
Self-learning positions X1 + X2 = Software limit switch of cutting
N.B. the disc must exit the slab before learning the X1 - X2 dimensions
13.0.3 Working parameters
14. Programming and executing profiles
14.1 Program list filtering
Using the program list filter you can quickly view the desired program, without scrolling through the entire list. The system has two types of filtering that can be combined together:
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Program Description Filter
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Program Type Filter
What's a “Program type” :
Type Description 0 Show all programs 1 Show profiling programs only 2 Show milling programs only Not enabled in this version 3 Show cutting polygons programs only Not enabled in this version 14.2 Profiles
14.2.1 Profiles - CAD
Repeat Shape Mirror Shape Z0 = origin
Y Coordinate = 0Zoom in Zoom out Fit to screen 000 Scroll to choose the stroke you want Add a stroke Insert a stroke Delete a stroke Stroke properties
Stroke types Absolute
final coordinates are absolute relative to the originIncremental
final coordinates are relative to the end of the previous stroke- - - - - - - - - - - - - - - - - - 14.2.2 Profiles - parameters
15. Execution
15.1 Program execution
15.1.1 Profile execution
15.1.2 Axis parameters
15.1.3 Working parameters
At the push of the START CYCLE key, the machine starts with the working set.16. Alarms
The alarms block all machine operations.
Alarm Cause Solution Emergency Stop for emergency switch - Y axis limit switch FW The Y-axis has encountered the forward limit switch - Y axis limit switch BW The Y-axis has encountered the backrward limit switch - Z axis limit switch UP The Z-axis has encountered the up limit switch - Z axis limit switch DOWN The Z-axis has encountered the down limit switch - X axis limit switch FW The X-axis has encountered the forward limit switch - X axis limit switch BW The X-axis has encountered the backrward limit switch - H axis limit switch FW The H-axis has encountered the forward limit switch - H axis limit switch BW The H-axis has encountered the backrward limit switch - Tool not running The disk must be moving during the automatic cycle - No water pressure Missing of cooling water Control the water flowstate Mandrel motor overcurrent The absorption of the motor disk is over the alarm threshold - No oli pressure Missing of pressure in the lubrication circuit Check the oil flowstate X encoder fault Failure to detect counter Check the encoder Y encoder fault Z encoder fault W encoder fault H encoder fault Thermal outout tripped A thermal drive has been activated - Fault inverters Fault of the axes inverter - Spindle inverter fault Fault of the spindle inverter - CAN module disconnected The remote module does not communicate Check the settings and the cable CAN2 module disconnected X axis out of tolerance Positioning ended out of tolerance Check the axis parameters Y axis out of tolerance Z axis out of tolerance W axis out of tolerance H axis out of tolerance Safety enclosure alarm Perimeter safety protection barriers have been opened - No air pressure Missing of pressure in the air circuit Check the air flowstate Wait for power system… Inactive auxiliary inputs. Communication interrupted with the 2nd RMC1S module at input I74. Activate auxiliary inputs. Check communication with the 2nd RMC1S module. No power system Machine auxiliaries are deactivated - Inverter generic fault Inverters have a non-resetable error Contact the manufacturer of the inverter Bride out of guides Reports that the bridge has lift and the I79 limit switch has intervened. Reset the alarm and bring the bridge back to the binars
16.1 Alarms list
16.2 Messages
The messages do not block machine operations.
Message Cause Solution PLEASE WAIT… Data is being processed - PATH ERROR Error calculating axis path The tool is too wide ERR: TILTED DISK Disk tilt is not compatible with the current working Correct tilt X OVER MAX LIMIT The target dimension of the axis is over the maximum limit switch - Y OVER MAX LIMIT - Z OVER MAX LIMIT - X OVER MIN LIMIT The target dimension of the axis is over the minimum limit switch - Y OVER MIN LIMIT - Z OVER MIN LIMIT - WORK DONE The automatic cycle has successfully ended - X POSITION NOT OK The X position is incorrect The position of X is inside the software limit switches RUN HOMING Homing was not executed Run the procedure NO OBJECT You try to open a non-existent geometry - WAIT FOR START… The working waits for the START command - COMPENSATION ERROR Error calculating disk compensation Check the shape design POWER TOOL ON Start the disk to start the cycle - Y OVER MAX/MIN LIMIT Processing data requires a Y movement beyond software limits - BRIDGE OUT OF RAIL The bridge is lifted See Alarm Reporting Description 17. Diagnostic
17.1 CPU DATA
Fw name : firmware code and checksum
Task time : average time of CPU cycle
Maximum Time and Minimum Time registered limits
CPU time : total CPU time in RUN state (hh:mm)17.2 Digital inputs
17.3 Digital outputs
OUTPUTS
Status of digital outputs
= OFF
= ONPrevious page Next page Press to switch to output force mode
Press the output that you want to activate.
17.4 Encoder counters
17.5 Analog outputs
17.6 Analog inputs
17.7 Communication with RMC1S modules
18. Assistance
For supplying you fast service, at the lowest cost, we need your support.
Follow all instructions provided in the MIMAT manual If the problem remains, fill out the “Request Form for assistance” on the page Contacts at www.qem.it site.
Our technicians will get elements essential for the understanding of your problem.Repair
To provide you with an efficient service, please read and adhere to the instructions given here
Shipping
It is recommended to pack the instrument with materials that are able to cushion any falls.
Use the original package: it must protect the instrument during transport. Attach:
1. A description of the anomaly;
2. A part of the electric scheme where the equipment is inserted
3. The planning of the equipment (set up, quotas of job, parameters…).
4. Request a quote for repair; if not required, the cost will be calculated in the final balance.A full description of the problem, will help identify and resolve your problems fast. A careful packaging will avoid further inconveniences. -
- Last modified: 2021/04/22 12:59