en:strumenti:qmoveplus:j1p44:p1p44f-010:mdo_p1p44f-010

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MDO_P1P44F-010: Operator Manual

1. Informations

Document: mdo_p1p44f-010
Description: p1p44f-010 Operator Guide
Editor: Michele Sandri
Approver Gabriele Bazzi
Link: http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p44/p1p44f-010/mdo_p1p44f-010
Language: English
Document Release Description Note Data
01 New Manual 27/08/2019
02 Add Description and Y-Axis Calculation Function Page 31/03/2021

The copyright of this manual is reserved. No part of this document can be copied or reproduced in any form without the prior written permission of the QEM.

QEM has no assurances or guarantees on the content and specifically disclaims any liability inherent in the guarantees of eligibility for any particular purpose. The information in this document is subject to change without notice. QEM does not take any responsibility for any errors that may appear in this document.

Trademarks:

  • QEM® is a registered trademark.

2. General features

The J1-P44-FB20 innstrument with the P1P44F-010 software, it's suitable for automating a machine type: “cutter for stone processing”.

  • single cut
  • tile cutting
  • tilt cut 1)
  • profiling
  • drawing profiles with Mini Cad inside
  • profile drawings with Cad on PC and importing on the instrument with “ Profile Importer 8” program with USB or LAN key
  • table flattening

1) with parameters, you can define whether the inclined cut will be done with the tilt of the beam, or with the tilt of the disk
  • the W table can be motorized or manual
  • the H-axis may or may not be there, if present it can be manual or motorized or only mechanical (without encoder)
  • The axes can be controlled with:
    • normal positioning
    • with the conclusion of the positioning with “pulse technique”, which allows you to achieve greater accuracy, if mechanical inertia tended to make the positioning wrong.
      If due to the mechanics and type of inverter, the final part of the positioning was incorrect, the tool to overcome this problem, provides this functionality.
      Typically, it is used on the Table or W-axis, on which very different weights can be loaded between them…causing a NOT constant space of inertia .
  • Bridge lifting alarm: If the Z-axis were to happen, pressing down would lift the bridge, the limit switch installed on the bridge and connected to the I67 input will activate the alarm.
  • Manage of X Y Z + W (Table rotation) axes + H (disk tilt).

The H encoder is connected to the J1-P44-FB20 instrument, while the X Y Z-W encoders are connected to the RMC1S modules

  • Errors in the mechanics of the W and H axes can be corrected by providing no.8 linearization sectors.
  • There is a table in which you can set the maximum diameter and turns of the cutting disk.
  • Measuring and displaying the current of the cutting disc; the maximum current setting is allowed.

Multiple Cut

Tile Cut
LEAD Technologies Inc. V1.01
Tilted cut

Profiling

Flattening

3. Hardware

J1-P44-FB20
:info: J1-P44-Fx:Installation and Maintenance Manual

RMC-1SC01E1/DP1/24Vdc
:info: RMC-1SC01:Installation and Maintenance Manual

Key Icon Function Led Key Icon Function Led
F1 Start Cycle - F4 Semi-automatic = ON Active semi-automatic
F2 Stop Cycle - F5 Alarm = ON Alarm
F3 Restart - F6 Exit -
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -



Key Description ———————– Top bar symbols Description
Press to confirm Initialization
Selection Emergency
Previous page Manual
Next page Homing active
Reserved area Semi-automatic
Open file from USB Automatic - cycle OFF
Save Automatic - cycle ON
Working preview Calibration mode
Protected/Unprotected Setup
:info: The yellow data is editable



START
The instrument waiting the input to be activated
“activated auxiliaries”1) to automatically go
to the next page
Important: pressing the button :tch:
you can navigate the HMI, with the machine stationary
:dn:


HOMING

OR
:tch: F6
for exit
:dn:


MAIN MENU

1) These are the 24 Volt dc power supplies of the RMC1S modules, limit switches, encoders, relays, etc.

4. Main menu

:tch: F6 :->:
:tch: :dn:
:tch: :dn:
:tch: :dn:
:tch: :dn:
:tch: :dn:
:tch: :dn:
:tch: :dn:
:tch: :dn:
:tch: :dn:

5. Homing

:tch: :->:
Axis enabled for homing procedure Homing OK
Axis not enabled for homing procedure Homing not OK
Delta error compared to previous homing
:important: ALWAYS homing before moving to the MANUAL page.
If homing is missing, it affects the functionality of the machine.
  1. Activate the MANUAL

  2. Check that there are no ALARMS

  3. Select the axes to homing

  4. Press :tch: START (I10) or F1

  5. If the Homings procedure was successful, the green led is turned on

  6. If an error occurred during the Homing process, the red is turned on

  7. Verify that the error delta (number that appears next to each axis) is = 0 (about)

This data indicates the Error Delta compared to previous homing, with this value you can easily check if an encoder is good or is broken.

Procedure:

  1. Execute an homing 1)
  2. Move the axis in manual, numerous times forward and backward
  3. Then, without turning off the machine, re-execute the homing
  4. The second homing will make it take on an “important” meaning to this number: will show us how much is the offset of the count compared to the actual physical position of the machine
  5. If the encoder counts well, this offset must be = 0
  6. Then, in practice, this number probably won't always be just = 0 due to the tolerance of limit switch used to do homing
  7. Repeating the homing several times, you will be able to realize if the number shows a faulty encoder, or an error given by the tolerance of the limit switch
  8. A small error not always repetitive, evidence the tolerance of the limit switch
  9. A big error, it will show clearly, a problem to the encoder

1) The first time you execute an homing (after the instrument is turned on), this number doesn't have a utility

6. Machine datas

MAIN MENU
:tch: :->:
:tch: :->:
:tch: :->:


Setting Minimum location Z
Automatic setting Minimum location Z
SECURITY QUOTE setting
Disk RPM Disk diameter Diameter and RPM setting
Current Disk Absorption
AL : Maximum current setting
WR : Early warning threshold setting
Disk thickness setting
Out-of-clutter position Parking position Tool change position
DISK DIAMETER AND RPM
Disk diameter Marble Granite
Automatic RPMs based on disk diameter - Setting an RPM Override

7. Bottom bar

:tch: : Active Stateflow Alarm
: Off Stateflow Alarm
:tch: : EV water deactivates
: EV active water
:tch: SPINDLE RPM Ø : Current diameter
RPM : Set the desired rounds
MIN RPM : Minimum setable value
MAX RPM : Maximum setable value
99999 A Instantaneous absorption of spindle current. If the WRN symbol appears above the current absorption indication, it means that the pre-alarm threshold has been exceeded.
:tch: : EV laser disables
: EV laser active

8. Manual/Semi-Automatic

:tch: F6 :->:
:tch: :->:
:tch: :dn:
:tch: :dn:
:tch: :dn:
:tch: :dn:
:tch: :dn:
:tch: :dn:

:tch: :->:



Out-of-clutter position Parking position Tool change position



:tch: :->:
TARGET POSITION SET - ABSOLUTE TARGET POSITION
- INCREMENTAL TARGET POSITION
- 0 TARGET POSITION
Reset Relative Position
:tch: :->: Disk Compensation
OFF
ON
:tch: :->: Minimum Z Position

Z Minimum Position Self-Learning
:tch: :->:
:tch: :->:
:tch: :->:
X positions self-learning X START Cut Position X END Cut position
Single Pass Greek cutting Cut Depth
Set dati del taglio a greca (max 10)
01
% Reducing the speed of the first cut
Forward lowered (X+) Backward lowered (X-)
Last Cut Direction
Last lowered depth % Reducing the speed of the last cut

  1. Check that you are in manual

  2. :tch: F4

  3. :tch: external START key (I10) or F1

  4. the axis reaches the set dimension or single-cut is executed.

9. Reset axes

The reset axes function reset RELATIVE quotas

  1. Check you're in manual mode
:tch: F3 :->:
  1. X - : hold to reset the X-axis count
  2. Y - : hold to reset the Y-axis count
  3. Z - : hold to reset the Z-axis count
  4. F6 - Exit from the page

10. Restart working

The restart function restarts the loaded working from the beginning

  1. Check that you're in manual mode
  2. Check that you're on one of the work pages
:tch: F3 :->:

in case of cutting slabs

in case of profiling
  1. OK - : press to confirm the restart and exit the page
  2. F6 - Exit from the page without confirmation

11. Muliple Cuts/Automatic

:tch: F6 :->:
:tch: :->:
:tch: :->:
:tch: :->:
:tch: :->:
:tch: :->:

1 Current positions and axis target dimensions
2 Current work step
3 Size of the cut (Y)
4 Number of cuts to be execute
5 Pieces counter
6 Cuts list scroll (1-10)
7 Working parameters
8 Cutting Depth (Z)

1 Current positions and axis target dimensions
2 Current work step
3 Size of the cut (Y)
4 Number of cuts to be execute
5 Pieces counter
6 Cuts list scroll (1-10)
7 Working parameters
8 Cutting Depth (Z)
9 Table rotation (W)

Pressing on the measurement the instrument calculates and shows the position of the Y-axis at the end of all moves written in the work schedule + all blade thicknesses.

WITHOUT TABLE ROTATION
WITH TABLE ROTATION
Self-learning positions X1 + X2 = Table (W) to 0°…..X3 + X4 = Table (W) to 90°
N.B. the disc must exit the slab before learning the X1 - X2 dimensions or X3 - X4 dimensions.
Self-learning position Y2 = Start position with Table (W) to 90°
Start of cut X End of cut X
W
Quick Move the Table


Immediate position : 0°

Immediate position : 90°

Immediate position set
Input data set
0 ~ 10
Last Cut Direction
Forward lowered (X+) Backward lowered (X-)
Last Cut Depth % Reducing last cut speed
First cut
% Reducing first cut speed
Position of first increment of passes cut.
Advance
Space before FC software X when Z begins the lowered

:tch: :->:
Y DIRECTION POSITIVE The piece thickness is made with Y that increment
NEGATIVE The piece thickness is made with Y that decrements
CUT DIRECTION X+ Forward only
BILATERAL to greek
CUT TYPE SINGLE one pass
TO LOWERED multi-pass
Z LIFT Z lift when X is in the FORWARD POSITION
X and Z come out TOGETHER from the slab
END CYCLE The axes STOPPED when the cycle is end
The disk goes to PARKING at the end of the cycle
XY
X and Y axes in parking one after another

X and Y axes in the parking lot at the same time
ROTATION WITHOUT TABLE ROTATION
WITH TABLE ROTATION

12. Tilted Cuts/Automatic

LEAD Technologies Inc. V1.01

:tch: F6 :->:
:tch: :->:
:tch: :->:
:tch: :->:
:tch: :->:
H axis without ENCODER
:tch:
:->:
1 Current positions and axis target dimensions
2 Current work step
3 Size of the cut (Y)
4 Number of cuts to be execute
5 Pieces counter
6 Cuts list scroll (1-10)
7 Working parameters
8 Cutting Depth (Z)
9 Settable cut angle (I)
:info: Axes parameters - see Multiple Cuts
H axis with ENCODER
:tch:
:->:
1 Current positions and axis target dimensions
2 Current work step
3 Size of the cut (Y)
4 Number of cuts to be execute
5 Pieces counter
6 Cuts list scroll (1-10)
7 Working parameters
8 Cutting Depth (Z)
9 Settable cut angle (I)
:info: Axes parameters - see Multiple Cuts

Pressing on the measurement the instrument calculates and shows the position of the Y-axis at the end of all moves written in the work schedule + all blade thicknesses.

:tch: :->:
Y DIRECTION POSITIVE The piece thickness is made with Y that increment
NEGATIVE The piece thickness is made with Y that decrements
CUT DIRECTION X+ Forward only
BILATERAL to greek
WIDTH TYPE 90° thickness compared to the cut
PARALLEL thickness to the surface of the plate
DEPTH TYPE Depth = along the disk
Depthà = 90° relative to the surface of the plate
END CYCLE The axes STOPPED when the cycle is end
The disk goes to PARKING at the end of the cycle
XY
X and Y axes in parking one after another

X and Y axes in the parking lot at the same time

13. Flattening

:tch: F6 :->:
:tch: :->:
:tch: :->:


:tch:
:->:
1 Current positions and axis target dimensions
2 Current work step
3 Surface and step width
4 Increment and depth of the cut
5 Parking at the end of working

Y width Total width of the part to be flattened.
Y step The value of the pitch that covers the Y axis after each cut.
Z depth
Cut Depth.
Used if lowered cut is set.
Z step
The value of the step that covers the Z axis with each pass.
Used if lowered cut is set.


:->:
Self-learning positions X1 + X2 = Software limit switch of cutting
N.B. the disc must exit the slab before learning the X1 - X2 dimensions


CUT TYPE SINGLE one pass
TO LOWERED multi-pass
CUT DIRECTION X+ Forward only
BILATERAL to greek
Y DIRECTION POSITIVE The move of Y takes place in the positive direction
NEGATIVE The move of Y takes place in the negative direction
END CYCLE The axes STOPPED when the cycle is end
The disk goes to PARKING at the end of the cycle

14. Programming and executing profiles

:tch: F6 :->:
:tch: :->:
:tch: :->:
:tch: :->:
:tch: :->:
:tch:
RUN
:->:

Using the program list filter you can quickly view the desired program, without scrolling through the entire list. The system has two types of filtering that can be combined together:

  • Program Description Filter
  • Program Type Filter

What's a “Program type” :

Type Description
0 Show all programs
1 Show profiling programs only
2 Show milling programs only Not enabled in this version
3 Show cutting polygons programs only Not enabled in this version

:tch: F6 :->:
:tch: :->:
:tch: :->:
:tch: :->: :tch: :->: :dn:
:tch: :dn:
:tch: :dn:
:tch: :dn:
:tch: :dn:
:tch: :->:
Repeat Shape Mirror Shape Z0 = origin
Y Coordinate = 0
Zoom in Zoom out Fit to screen
000 Scroll to choose the stroke you want
Add a stroke Insert a stroke Delete a stroke Stroke properties



:tch: :->:
Stroke types
Absolute
final coordinates are absolute relative to the origin
Incremental
final coordinates are relative to the end of the previous stroke
- - - - - - - - - - - - - - - - - -

LINE
:tch:
Insert final coordinates
TANGENT LINE
:tch:
Insert Y coordinate
Insert Z coordinate
Insert L = length
ARC WITH RADIUS
:tch: :->:
Enter the end coordinates and radius
MINIMUM it's the least radius possible
clockwise
anticlockwise
Choosing the direction of the curve
clockwise OR anticlockwise
short arc OR long arc
The program shows the lowest possible radius value
ARC FOR 3 POINTS
:tch:
Insert the coordinates of the endpoint and midpoint
TANGENT ARC
:tch:
Insert the coordinates of the endpoint
TRANSFER
:tch:
Stroke movement without cuts. Enter end point coordinates
The software automatically corrects the undercut set.

lav_lama_01.jpg lav_lama_03.jpg

:tch: :->:

Size of the solid. As an option, you can enter
the size of the solid. This will be grayed out in the
CAD pages of working preview.
Over Material on the profile
Cutting direction only to X+

Bilateral cut
Y-axis increment direction

Distribution of cuts
Strategy type
Disk thickness
Preview cuts

Distribution along the profile


Distribution along the Y-axis
ON: Guaranteed cut on important points

Distribution along the Y-axis
OFF: notable points are not processed
Working repetition
NP = Number of repetitions
SP = Space between repetitions

15. Execution

:tch: F6 :->:
:tch: :->:
Choose and select the program to preview
:tch:
RUN
:->:
:tch: :->:
:tch: :->:

1 Current positions and axis target dimensions
2 Running shape
3 Working parameters
4 Preview of the drawn shape
Self-learning of X1 + X2 positions = Software limit switch of cutting
Input lowered data set
0 ~ 10
Last cut direction
Forward lowered (X+) Backward lowered (X-)
Last Cut Depth % Reducing last cut speed
First Cut
% Reducing first cut speed
Advance
Space before FC software X when Z begins the lowered

CUT TYPE SINGLE one pass
TO LOWERED multi-pass
END CYCLE The axes STOPPED when the cycle is end
The disk goes to PARKING at the end of the cycle
The following symbols are view-only
They are programmed in the appropriate parameter pages.
Y DIRECTION POSITIVE The next cut is done with Y that increments
NEGATIVE The next cut is made with Y that decrements
CUT DIRECTION X+ Forward only
BILATERAL to greek
STRATEGY CUTS ALONG THE PROFILE
CUTS ALONG Y - Notable ON
CUTS ALONG Y - Notable OFF


At the push of the START CYCLE key, the machine starts with the working set.

16. Alarms

:tch: F5 :->:

Clear all alarms

The alarms block all machine operations.

Alarm Cause Solution
Emergency Stop for emergency switch -
Y axis limit switch FW The Y-axis has encountered the forward limit switch -
Y axis limit switch BW The Y-axis has encountered the backrward limit switch -
Z axis limit switch UP The Z-axis has encountered the up limit switch -
Z axis limit switch DOWN The Z-axis has encountered the down limit switch -
X axis limit switch FW The X-axis has encountered the forward limit switch -
X axis limit switch BW The X-axis has encountered the backrward limit switch -
H axis limit switch FW The H-axis has encountered the forward limit switch -
H axis limit switch BW The H-axis has encountered the backrward limit switch -
Tool not running The disk must be moving during the automatic cycle -
No water pressure Missing of cooling water Control the water flowstate
Mandrel motor overcurrent The absorption of the motor disk is over the alarm threshold -
No oli pressure Missing of pressure in the lubrication circuit Check the oil flowstate
X encoder fault Failure to detect counter Check the encoder
Y encoder fault
Z encoder fault
W encoder fault
H encoder fault
Thermal outout tripped A thermal drive has been activated -
Fault inverters Fault of the axes inverter -
Spindle inverter fault Fault of the spindle inverter -
CAN module disconnected The remote module does not communicate Check the settings and the cable
CAN2 module disconnected
X axis out of tolerance Positioning ended out of tolerance Check the axis parameters
Y axis out of tolerance
Z axis out of tolerance
W axis out of tolerance
H axis out of tolerance
Safety enclosure alarm Perimeter safety protection barriers have been opened -
No air pressure Missing of pressure in the air circuit Check the air flowstate
Wait for power system… Inactive auxiliary inputs. Communication interrupted with the 2nd RMC1S module at input I74. Activate auxiliary inputs. Check communication with the 2nd RMC1S module.
No power system Machine auxiliaries are deactivated -
Inverter generic fault Inverters have a non-resetable error Contact the manufacturer of the inverter
Bride out of guides Reports that the bridge has lift and the I79 limit switch has intervened. Reset the alarm and bring the bridge back to the binars


:tch: :->:

:tch: to clear the alarms list



The messages do not block machine operations.

Message Cause Solution
PLEASE WAIT… Data is being processed -
PATH ERROR Error calculating axis path The tool is too wide
ERR: TILTED DISK Disk tilt is not compatible with the current working Correct tilt
X OVER MAX LIMIT The target dimension of the axis is over the maximum limit switch -
Y OVER MAX LIMIT -
Z OVER MAX LIMIT -
X OVER MIN LIMIT The target dimension of the axis is over the minimum limit switch -
Y OVER MIN LIMIT -
Z OVER MIN LIMIT -
WORK DONE The automatic cycle has successfully ended -
X POSITION NOT OK The X position is incorrect The position of X is inside the software limit switches
RUN HOMING Homing was not executed Run the procedure
NO OBJECT You try to open a non-existent geometry -
WAIT FOR START… The working waits for the START command -
COMPENSATION ERROR Error calculating disk compensation Check the shape design
POWER TOOL ON Start the disk to start the cycle -
Y OVER MAX/MIN LIMIT Processing data requires a Y movement beyond software limits -
BRIDGE OUT OF RAIL The bridge is lifted See Alarm Reporting Description

17. Diagnostic

:tch:
F6 :->:
:tch:
:->:
:tch:

PASSWORD:462
:->:
:tch:
:->:
:tch:
I/O

:->:
INPUTS
:tch: :dn:
OUTPUTS
:tch: :dn:
COUNTERS
:tch: :dn:
ANALOG OUTS
:tch: :dn:
ANALOG INP.
:tch: :dn:
CANBUS
:tch: :dn:



Fw name : firmware code and checksum
Task time : average time of CPU cycle
Maximum Time and Minimum Time registered limits
CPU time : total CPU time in RUN state (hh:mm)

:tch:
INPUTS
Status of digital inputs
= OFF
= ON
Previous page
Next page


:tch:
OUTPUTS
Status of digital outputs
= OFF
= ON
Previous page
Next page
Press to switch to output force mode
Press the output that you want to activate.


:tch:
COUNTERS
Axes position

Status of encoder channels
= OFF
= ON

:tch:
ANALOG OUTS
Analog outputs voltage


:tch:
ANALOG INP.
Analog inputs read


:tch:
CANBUS
Status of communication with RMC1S modules.

18. Assistance

For supplying you fast service, at the lowest cost, we need your support.

Follow all instructions provided in the MIMAT manualIf the problem remains, fill out the “Request Form for assistance” on the page Contacts at www.qem.it site.
Our technicians will get elements essential for the understanding of your problem.

To provide you with an efficient service, please read and adhere to the instructions given here

It is recommended to pack the instrument with materials that are able to cushion any falls.

Use the original package: it must protect the instrument during transport.Attach:
1. A description of the anomaly;
2. A part of the electric scheme where the equipment is inserted
3. The planning of the equipment (set up, quotas of job, parameters…).
4. Request a quote for repair; if not required, the cost will be calculated in the final balance.
A full description of the problem, will help identify and resolve your problems fast. A careful packaging will avoid further inconveniences.
  • Last modified: 2021/04/22 12:59