en:strumenti:qmoveplus:j1p51:mdu_p1p51fd30-001:connessioni_e_setup

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P1P51FD30 - 001 : Connections and Setup

1. Information

Release

This document is fully valid except for errors and ommissions.

ReleaseDescriptionDate
1.0New manual29/03/12

2. Description

The P1P51FD30 - 001 application, installed on the Qmove J1-P51-FD30 hardware, is designed to control a bundling machine. The main

characteristics of the P1P51FD30 - 001 software are provided below.

In this document great attention has been made to distinguish between standard characteristics that are readily available and characteristics for future and optional developments.

Characteristics implemented in this hardware and software version

  • Control of 2 analog axes
  • Touch-screen functionalities for data entry and mechanical function keys
  • Operator support messages
  • Alarm messages
  • Semi-automatic commands
  • Management of partial piece and hour counters

3. Hardware and connections

Base card

Power unit

The controller must be supply by 24Vdc. There is no built-in fuse.

Connectivity

The “standard version” has 2 serial ports:

  • PROG PORT → Serial port with TTL logic standard for programming.
  • USER PORT → Multistandard serial port (RS232, RS422, RS485).
  • CAN PORT → Canbus type “field bus”.

1 MMC slot for data saving/loading from external mass storage.

J1-P51-FD30

J1-P51FD30 with standard QEM film
Rear view of J1-P51FD30

I/O List

This section will list the I/O's used, divided by connector. For more details on the I/O's, see below where each connector is described.

Digital inputs (n. 32)

NAMEDESCRIPTIONTERMINALHARDWARE
I1 Emergency Stop
Emerjans		 CN11 J1P51-FD30
I2 Housing - Door 1
Kapi 1
I3 Housing - Door 2
Kapi 2
I4 Housing - Door 3
Kapi 3
I5 Housing - Door 4
Kapi 4
I6 Film Feed Driver Fault
Servo 1 Fault
I7 Film Cut Driver Fault
Servo 2 Fault
I8 Infeed Conveyor Inverter Fault
Giris Band motor Ariza
I9 Main Conveyor Inverter Fault
Ana Tahrik motor Ariza		 CN12 J1P51-FD30
I10 Outfeed Conveyor Inverter Fault
Cikis Band motor Ariza
I11 Cardboard Present Photocell
Karton gorme fotocell
I12 Material Infeed Photocell
Giris Band motor fotocell
I13 Material Photocell
Bayrak fotocell
I14 Outfeed Fallen Material Photocell
Cikis Sise dustu fotocell
I15 No Film Photocell
Film Bitti fotocell
I16 Start Bundling Cycle Photocell
Naylon verici fotocell
I17 Film Slack Photocell (brake lock)
Naylon gergi fotocell		 CN13 J1P51-FD30
I18 Camme Zero-set Photocell
Encoder Sifirlama fotocell
I19 Broken Film Photocell
Nylon Tasiyici kopuk fotocell
I20 Doors Open
Kapirlar acik
I21 Infeed Fallen Material Control Photocell
Giris Sise dusme fotocell
I22 Stop Button
Stop buton
I23 Not used
I24 Not used
I25 Not used CN14 J1P51-FD30
I26 Not used
I27 Not used
I28 Not used
I29 Not used
I30 Not used
I31 Not used
I32 Not used

Fast inputs (n. 1)

NAMEDESCRIPTIONTERMINALHARDWARE
I03 Film spot photocell
Mark Okuyucu fotocell		 CN13 J1P51-FD30

Digital outputs (n. 32)

NAMEDESCRIPTIONTERMINALHARDWARE
O1 Infeed Conveyor START command
Giris Band motor start		 CN7 J1P51-FD30
O2 Main Conveyor START command
Ana Tahrik motor start
O3 Outfeed Conveyor START command
Cikis Band motor start
O4 Vacuum Pump solenoid valve
Vakum salyangoz motor
O5 Red signal light
Kirmizi alarm lambasi
O6 Green signal light
Yesil alarm lambasi
O7 Separator 1 gate solenoid vale
Seperator 1
O8 Separator 2 gate solenoid valve
Seperator 2
O9 Reel cylinder brake
Film solenoid		 CN8 J1P51-FD30
O10 Driver reset
Servo reset
O11 “Sarsak” solenoid valve
Sarsak
O12 External Start machine consensus
Mak. giris konver feetback
O13 Not used
O14 Not used
O15 Not used
O16 Not used
O17 Not used CN9 J1P51-FD30
O18 Not used
O19 Not used
O20 Not used
O21 Not used
O22 Not used
O23 Not used
O24 Not used
O24 Not used
O25 Not used CN10 J1P51-FD30
O26 Not used
O27 Not used
O28 Not used
O29 Not used
O30 Not used
O31 Not used
O32 Not used

Two-way count inputs (n° 4)

NameDescriptionConnectorHardware
PHA1
PHB1		Main Conveyor encoder
Encoder Besleme		 CN15 J1P51-FD30
PHA2
PHB2		Film Feed encoder
Naylon Servo		 CN16
PHA3
PHB3		Film Cut encoder
Bicak Servo		 CN17
PHA4
PHB4		Not used CN18

Analog inputs (n. 4)

NameDescription ConnectorHardware
AI1Not used CN28 J1P51-FD30
AI2Not used
AI3Not used CN29
AI4Not used

Analog outputs (n. 8)

NameDescriptionConnectorHardware
AO10-10Vdc reference Infeed Conveyor
0-10Vdc Analog Giris Band motor		 CN26 J1P51-FD30
AO20-10Vdc reference Main Conveyor
0-10Vdc Analog Ana Tahrik motor
AO30-10Vdc reference Outfeed Conveyor
0-10Vdc Analog Cikis Band motor
AO4Not used
AO5+/-10Vdc reference Film Feed
+/-10Vdc Analog Naylon surme motor		 CN27 J1P51-FD30
AO6+/-10Vdc Film Cut
0-10Vdc Analog Bicak motor
AO7Not used
AO8Not used

Function keys

NameDescriptionHardware
F1To decide J1P51-FD30
F2To decide
F3To decide
F4To decide
F5To decide
F6To decide

4. Electrical Connections

:todo:The cabling must be carried out by specialist personnel and fitted with suitable anti-static precautions.
Before handling the controller, disconnect the power and all parts connected to it.
To guarantee compliance with EC regulations, the power supply must have a galvanic isolation of at least 1500Vac.
Power supply 24 Vdc
Voltage range 22 - 27 Vdc
Max. absorption 30W

CN1 TerminalSymbolDescription
1 L1/+ DC power positive
2 GROUND Gnd-PE (signals)
3 L2/- DC power 0V

Connection examples for 24Vdc power supply

:todo:Use an isolated power unit with 24Vdc +/-5% output conform to EN60950-1.
Use two separate power units: one for the control circuit and one for the power circuit
For a single power unit, use two separate lines: one for the control and one for the power
DO NOT use the same lines for the power circuit and the controller

:tip:The electrical features are given in paragraph Electrical Features.
The wiring examples are given in paragraph Connection examples
CN11 TerminalSymbolDescriptionAddress
1 I01(PNP) PNP type fast input I01 External terminal configuration1) FREQ12)
2 I01(NPN) PNP type fast input I01
3 0V Common for digital inputs
4 I1 Input I1 3.INP01
5 I2 Input I2 3.INP02
6 I3 Input I3 3.INP03
7 I4 Input I4 3.INP04
8 I5 Input I5 3.INP05
9 I6 Input I6 3.INP06
10 I7 Input I7 3.INP07
11 I8 Input I8 3.INP08
12 0V Common for digital inputs
1) NPN type fast input configuration:
Terminal 1: connect to 12-24Vdc of the power unit
Terminal 2: input
PNP type fast input configuration:
Terminal 1: input
Terminal 2: connect to 0V (terminal 3)
2) can be used as frequency input for a FREQ device, indicating 1 in the device declaration
CN12 TerminalSymbolDescriptionAddress
1 I02(PNP) PNP type fast input I02 External terminal configuration1) FREQ22)
2 I02(NPN) NPN type fast input I02
3 0V Common for digital inputs
4 I9 Input I9 3.INP09
5 I10 Input I10 3.INP10
6 I11 Input I11 3.INP11
7 I12 Input I12 3.INP12
8 I13 Input I13 3.INP13
9 I14 Input I14 3.INP14
10 I15 Input I15 3.INP15
11 I16 Input I16 3.INP16
12 0V Common for digital inputs
1) NPN type fast input configuration:
Terminal 1: connect to 12-24Vdc of the power unit
Terminal 2: input
PNP type fast input configuration:
Terminal 1: input
Terminal 2: connect to 0V (terminal 3)
2) can be used as frequency input for a FREQ device, indicating 2 in the device declaration
CN13 TerminalSymbolDescriptionAddress
1 I03(PNP) PNP type fast input I03External terminal configuration1) 1.INT09
2 I03(NPN) NPN type fast input I03
3 0V Common for digital inputs
4 I17 Input I17 3.INP17
5 I18 Input I18 3.INP18
6 I19 Input I19 3.INP19
7 I20 Input I20 3.INP20
8 I21 Input I21 3.INP21
9 I22 Input I22 3.INP22
10 I23 Input I23 3.INP23
11 I24 Input I24 3.INP24
12 0V Common for digital inputs
1) NPN type fast input configuration:
Terminal 1: connect to 12-24Vdc of the power unit
Terminal 2: input
PNP type fast input configuration:
Terminal 1: input
Terminal 2: connect to 0V (terminal 3)
CN14 TerminalSymbolDescriptionAddress
1 I04(PNP) PNP type fast input I04External terminal configuration1) 1.INT10
2 I04(NPN) NPN type fast input I04
3 0V Common for digital inputs
4 I25 Input I25 3.INP25
5 I26 Input I26 3.INP26
6 I27 Input I27 3.INP27
7 I28 Input I28 3.INP28
8 I29 Input I29 3.INP29
9 I30 Input I30 3.INP30
10 I31 Input I31 3.INP31
11 I32 Input I32 3.INP32
12 0V Common for digital inputs
1) NPN type fast input configuration:
Terminal 1: connect to 12-24Vdc of the power unit
Terminal 2: input
PNP type fast input configuration:
Terminal 1: input
Terminal 2: connect to 0V (terminal 3)



:tip:The electrical features are given in paragraph Electrical features.
The connection examples are given in paragraph Connection examples
CN7 TerminalSymbolDescriptionAddress
1 V+ Output supply in (12÷28Vdc)
2 O1 Digital output 13.OUT01
3 O2 Digital output 23.OUT02
4 V- Common for output supply
5 O3 Digital output 3 3.OUT03
6 O4 Digital output 4 3.OUT04
7 V- Common for output supply
8 O5 Digital output 5 3.OUT05
9 O6 Digital output 6 3.OUT06
10 O7 Digital output 7 3.OUT07
11 O8 Digital output 83.OUT08
CN8 TerminalSymbolDescriptionAddress
1 V+ Output supply in (12-28Vdc)
2 O9 Digital output 93.OUT09
3 O10 Digital output 103.OUT10
4 V- Common for output supply
5 O11 Digital output 11 3.OUT11
6 O12 Digital output 12 3.OUT12
7 V- Common for output supply
8 O13 Digital output 13 3.OUT13
9 O14 Digital output 14 3.OUT14
10 O15 Digital output 15 3.OUT15
11 O16 Digital output 163.OUT16
CN9 TerminalSymbolDescriptionAddress
1 V+ Output supply in (12-28Vdc)
2 O17 Digital output 173.OUT17
3 O18 Digital output 183.OUT18
4 V- Common for output supply
5 O19 Digital output 19 3.OUT19
6 O20 Digital output 20 3.OUT20
7 V- Common for output supply
8 O21 Digital output 21 3.OUT21
9 O22 Digital output 22 3.OUT22
10 O23 Digital output 23 3.OUT23
11 O24 Digital output 243.OUT24
CN10 TerminalSymbolDescriptionAddress
1 V+ Output supply in (12-28Vdc)
2 O25 Digital output 253.OUT25
3 O26 Digital output 263.OUT26
4 V- Common for output supply
5 O27 Digital output 27 3.OUT27
6 O28 Digital output 28 3.OUT28
7 V- Common for output supply
8 O29 Digital output 29 3.OUT29
9 O30 Digital output 30 3.OUT30
10 O31 Digital output 31 3.OUT31
11 O32 Digital output 323.OUT32

:tip:The electrical features are given in paragraph Electrical features.
The wiring examples are given in paragraph Connection examples
CN15 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA1 Phase A Count 1
PNP Push-Pull2) 		3.INP333.CNT01
3A PHB1 Phase B 3.INP34
4A Z1 Z 1.INT01
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA1+ + PHA Count 1
Line Driver 		3.INP33 3.CNT01
3B PHB1+ + PHB 3.INP34
4B Z1+ + Z 1.INT01
5B PHA1- - PHA
6B PHB1- - PHB
7B Z1- - Z
1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN16 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA2 Phase A Count 2
PNP Push-Pull2) 		3.INP353.CNT02
3A PHB2 Phase B 3.INP36
4A Z2 Z 1.INT02
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA2+ + PHA Count 2
Line Driver 		3.INP35 3.CNT02
3B PHB2+ + PHB 3.INP36
4B Z2+ + Z 1.INT02
5B PHA2- - PHA
6B PHB2- - PHB
7B Z2- - Z
1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN17 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA3 Phase A Count 3
PNP Push-Pull2) 		3.INP373.CNT03
3A PHB3 Phase B 3.INP38
4A Z3 Z 1.INT03
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA3+ + PHA Count 3
Line Driver 		3.INP37 3.CNT03
3B PHB3+ + PHB 3.INP38
4B Z3+ + Z 1.INT03
5B PHA3- - PHA
6B PHB3- - PHB
7B Z3- - Z
1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN18 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA4 Phase A Count 4
PNP Push-Pull2) 		3.INP393.CNT04
3A PHB4 Phase B 3.INP40
4A Z4 Z 1.INT04
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA4+ + PHA Count 4
Line Driver 		3.INP39 3.CNT04
3B PHB4+ + PHB 3.INP40
4B Z4+ + Z 1.INT04
5B PHA4- - PHA
6B PHB4- - PHB
7B Z4- - Z
1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN19 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA5 Phase A Count 5
PNP Push-Pull2) 		3.INP413.CNT05
3A PHB5 Phase B 3.INP42
4A Z5 Z 1.INT05
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA5+ + PHA Count 5
Line Driver 		3.INP41 3.CNT05
3B PHB5+ + PHB 3.INP42
4B Z5+ + Z 1.INT05
5B PHA5- - PHA
6B PHB5- - PHB
7B Z5- - Z
1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN20 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA6 Phase A Count 6
PNP Push-Pull2) 		3.INP433.CNT06
3A PHB6 Phase B 3.INP44
4A Z6 Z 1.INT06
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA6+ + PHA Count 6
Line Driver 		3.INP43 3.CNT06
3B PHB6+ + PHB 3.INP44
4B Z6+ + Z 1.INT06
5B PHA6- - PHA
6B PHB6- - PHB
7B Z6- - Z
1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN21 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA7 Phase A Count 7
PNP Push-Pull2) 		3.INP453.CNT07
3A PHB7 Phase B 3.INP46
4A Z7 Z 1.INT07
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA7+ + PHA Count 7
Line Driver 		3.INP45 3.CNT07
3B PHB7+ + PHB 3.INP46
4B Z7+ + Z 1.INT07
5B PHA7- - PHA
6B PHB7- - PHB
7B Z7- - Z
1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
CN22 TerminalSymbolDescription Address
1A Internal bridge 1A -1B 1)
2A PHA8 Phase A Count 8
PNP Push-Pull2) 		3.INP473.CNT08
3A PHB8 Phase B 3.INP48
4A Z8 Z 1.INT08
5A 0V Common for count inputs
6A 0V
7A 0V
1B Internal bridge 1A -1B3)
2B PHA8+ + PHA Count 8
Line Driver 		3.INP47 3.CNT08
3B PHB8+ + PHB 3.INP48
4B Z8+ + Z 1.INT08
5B PHA8- - PHA
6B PHB8- - PHB
7B Z8- - Z
1), 3) Used to power the encoder. See Connection examples.
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A



:tip:The electrical features are given in paragraph Electrical features.
The wiring examples are given in paragraph Connection examples
CN28 TerminalSymbolDescriptionAddress
1 GAI Common for analog inputs
2 IA1 analog input 1 3.AI01
3 SEL1V Analog input selector 1 voltmetric 0-10V1)
4 SEL1C Analog input selector 1 amperometric 0-20mA2)
5 GAI Common for analog inputs
6 IA2 analog input 2 3.AI02
7 SEL2V Analog input selector 2 voltmetric 0-10V3)
8 SEL2C Analog input selector 2 amperometric 0-20mA4)
9 VREF Reference voltage
1), 3) Connecting this terminal to GAI, the input functions as voltmetric 0-10V
2), 4) Connecting this terminal to GAI, the input functions as amperometric 0-20mA
CN29 TerminalSymbolDescriptionAddress
3 GAI Common for analog inputs
2 IA3 analog input 3 3.AI03
3 SEL3V Analog input selector 3 voltmetric 0-10V1)
4 SEL3C Analog input selector 3 amperometric 0-20mA2)
5 GAI Common for analog inputs
6 IA4 analog input 4 3.AI04
7 SEL4V Analog input selector 4 voltmetric 0-10V3)
8 SEL4C Analog input selector 4 amperometric 0-20mA4)
9 VREF Reference voltage
1), 3) Connecting this terminal to GAI, the input functions as voltmetric 0-10V
2), 4) Connecting this terminal to GAI, the input functions as amperometric 0-20mA

:tip:The electrical features are given in paragraph Electrical features.
The wiring examples are given in paragraph Connection examples
CN26 TerminalSymbolDescriptionAddress
1 GAO Common for analog outputs
2 AO1 Analog output 13.AN01
3 AO2 Analog output 23.AN02
4 GAO Common for analog outputs
5 AO3 Analog output 33.AN03
6 AO4 Analog output 43.AN04
CN27 TerminalSymbolDescriptionAddress
1 GAO Common for analog outputs
2 AO5 Analog output 53.AN05
3 AO6 Analog output 63.AN06
4 GAO Common for analog outputs
5 AO7 Analog output 73.AN07
6 AO8 Analog output 83.AN08
  • Last modified: 2019/08/29 17:01