en:strumenti:qmoveplus:c1r44:p1r44f-001:mce_p1r44f-009

MCE_P1R44F-009: Electrical Connections Manual

1. Informations

Document: mce_p1r44f-009
Description: Electrical Connections Manual p1r44f-009
Editor: Andrea Zarantonello
Approver: Giuliano Tognon
Link: https://www.qem.eu/doku/doku.php/strumenti/qmoveplus/c1r44/p1r44f-001/mce_p1r44f-009
Language: English
Release document Description Note Date
01 New manual 25/11/2022

The copyright of this manual is reserved. No part of this document can be copied or reproduced in any form without the prior written permission of the QEM.

QEM has no assurances or guarantees on the content and specifically disclaims any liability inherent in the guarantees of eligibility for any particular purpose. The information in this document is subject to change without notice. QEM does not take any responsibility for any errors that may appear in this document.

Trademarks:

QEM® is a registered trademark.

2. Hardware and connections

The models of devices used for this application are:

C1-R44 front view

1MG2F

Expansion 1MG2F


2.1.1.1 C1-R44: CN1

The instrument must be powered at 24Vdc. Provide an external fuse in series with the + 24Volt positive conductor.

CN1 Terminal Symbol Description
1 Positive power supply
2 GROUND Ground-PE (signals)
3 0V power supply
  • PROG PORT → Serial with TTL logic standard for programming.
  • USER PORT → Multistandard serial (RS232, RS422, RS485).
  • AUX RS485 PORT → Multistandard serial (RS232, RS422, RS485).
  • ETHERNET PORT → RJ45 connector
  • CAN PORT → “field bus” type Canbus.

2.1.2.1 ETHERNET port

ETHERNET PORTDescription
Connector RJ45.

LED:
* LINK: green led = cable connected (led on signals the cable is connected to both ends)
* DATA: yellow led = data transmission (flashing led signals data transmission)

2.1.2.2 C1-R44: CN2 - PORTA USER

Serial port used to connect the A1-HMI-QC104 operator terminal. Set RS422 serial.

CN2 Pin RS485 RS232 RS422 PE
1A Canal A
2A Canal B
3A Common 0 Volt
4A Common 0 Volt
5A TX
6A PE
1B RX (+)
2B RXN (-)
3B TX (+)
4B TXN (-)
5B RX
6B PE

Connection example:


2.1.2.3 USER PORT electrical standard setting

Attention: Select the electrical standard RS422.

SW2 Num.
Dip
Name
DIP
Setup
DIP
Function
1 JP2 ON X1) X2) RS485 termination
2 JP3 ON X3) X4) RS485 polarization
3 JP1 ON X5) X6)
4 OFF ON OFF USER PORT electric standard selection
5 ON OFF OFF
6 OFF OFF ON
RS485 RS422 RS2327)

1), 2), 3), 4), 5), 6) X = non-influential setting
7) It is possible to use the USER PORT as PROG PORT with RS232 electrical standard, setting the DIP-8 of SW1 to ON and the DIP-6 of SW2 to OFF

2.1.2.4 PROG PORT and USER PORT baud-rate selector

SET PROG PORT 115200

SET USER PORT 57600

SW 1 Dip DIP setting Function
1 OFF Baud rate 57600 Transmission speed selection PROG PORT
ON Baud rate 115200
2 OFF Baud rate 57600 Baud rate selection USER PORT
ON Baud rate 115200
3 OFF Can also be used by SERCOM and MODBUS devices Operating mode selection PROG PORT
ON Not usable by SERCOM and MODBUS devices
4 OFF ON OFF ON CANbus baud rate (CanOpen)
5 OFF OFF ON ON
Baud rate
125KB/S
Baud rate
250KB/S
Baud rate
500KB/S
Baud rate
1MB/S
6 OFF MMC/SD External media device selection in system functions
ON USB
7 Reserved for internal use. Leave OFF
8 OFF PROG PORT normal Select the USER PORT as PROG PORT
ON PROG PORT on the USER PORT connector

2.1.2.5 C1-R44: CN5 - CAN PORT

CN5 Terminal Symbol Description
cnn_3fv_p3.5_03.jpg 1 0V Common CAN
2 CAN L Terminal CAN L
3 CAN H Terminal CAN H

2.1.2.6 Termination resistors setting

Name
jumper
SettingFunction
JP3 JP4
JP3 INSERTED CAN termination activated
JP4


2.1.2.7 CAN cable connection example

There are two ways of connecting:

1st way:

2nd way:


S = State A = Action ID
NO = Normally Open I = Impulsive ID = Software
NC = Normally Closed C = Continuous

2.1.3.1 C1-R44: CN7

CN 7 Pin ID Description S A
1 0V 0 Volt ( common inputs I1 ÷ I8 )
2 I1 Thermal heads - NC C
3 I2 Bridge fault -
4 I3 Conveyor belt fault - NO I
5 I4 Roller conveyor fault -
6 I5 Air pressure - NC C
7 I6 Water pressure -
8 I7 Forward bridge sensor -
9 I8 Back bridge sensor -
2.1.3.1.1 Example of connection

2.1.3.2 C1-R44: CN6

CN 6 Pin ID Description S A
1 0V 0 Volt ( common inputs I9 ÷ I16 )
2 I9 Bridge zero sensor - NO I


3


I10


Slab presence sensor


End of roller conveyor
4 I11 Start conveyor belt
5 I12 Abrasive sensor worn -
6 I13 Emergency - NC C
7 I14 Pressure lubrication circuit feedback -
8 I15 n.u. Free
9 I16 n.u. Free
2.1.3.2.1 Example of connection

2.1.3.3 C1-R44: CN18

Duplication of QC104 inputs if necessary

CN 18 Pin ID Descrizione S A
1 0V 0 Volt ( common inputs I9 ÷ I16 )
2 n.u n.u
3 I18 Jog Bridge Forward NO I
4 I19 Backward
5 I20 START
6 I21 STOP
7 I22 Abrasive changing button
8 I23 MAN/AUTO
9 I24 STAND-BY

S = State ID
OFF ID = Software
ON

2.1.4.1 C1-R44: CN9

CN 9 Pin ID Description S
1 V+ + 24 Volt (common outputs 01 ÷ 04)
2 O1 ON/OFF Bridge - OFF
3 O2 ON/OFF Conveyor belt -
4 O3 ON/OFF Roller conveyor -
5 O4 Up / Down Brush -
6 V+ +24 Volt (common outputs 05 ÷ 08 )
7 O5 ON/OFF Previous Machine - OFF
8 O6 Lubrication -
9 O7 Stop Conveyor belt -
10 O8 Alarm state - ON
11 0V 0 Volt (common outputs 01 ÷ 08)
2.1.4.1.1 Example of connection

Some outputs of QC104 and RMC-3M B01 DD module are duplicated on C1-R44-FF30:

2.1.4.2 C1-R44: CN8 (Out +24 Volt, 500mA)

CN 8 Pin ID Description Head S
1 V+ +24 Volt (common outputs O25÷O34)
2 O17 AUTO LAMP ON OFF
3 O18 ALARM LAMP
4 O25 ON/OFF 1
5 O28 2
6 V+ +24 Volt (common outputs O37÷O46)
7 O31

ON/OFF
3 OFF
8 O34 4
9 O37 5
10 O40 6
11 0V 0 Volt (common outputs O25÷O46)

2.1.4.3 C1-R44: CN 25 (Out +24 Volt, 500 mA)

Engine starter duplication

CN 25 Pin ID Description Head S
1 V+ +24 Volt (common outputs O49÷O58)
2 O43

ON/OFF
7 OFF
3 O46 8
4 O49 9
5 O52 10
6 V+ +24 Volt (common outputs O61÷O70)
7 O55

ON/OFF
11 OFF
8 O58 12
9 O61 13
10 O64 14
11 0V 0 Volt (common outputs O49÷O70)

2.1.4.4 C1-R44: CN 20 (Out +24 Volt, 500 mA)

Engine starter duplication

CN 20 Pin ID Description Head S
1 V+ +24 Volt (common outputs O73÷O82)
2 O67

ON/OFF
15 OFF
3 O70 16
4 O73 17
5 O76 18
6 V+ +24 Volt (common outputs O85÷O88)
7 O79

ON/OFF
19 OFF
8 O82 20
9 O85 21
10 O88 22
11 0V 0 Volt (common outputs O73÷O18)

2.1.5.1 Encoder Push Pull

2.1.5.1.1 C1-R44: CN14
CN 14 (Push Pull) PIN ID DESCRIPTION COMMENTS

1B +24V IN Input +24 Volts Bridge Count
1A +24V OUT Output +24 Volts Encoder power supply
2A PHA1 Phase A -
3A PHB1 Phase B -
4A - - -











5A











0V ∩











Connect to PIN 5B











Common of counting inputs. Internally connected to 0Volt (PIN 3 - CN1)
6A 0V ∩ Connect to PIN 6B
7A 0V ∩ Connect to PIN 7B

2.1.5.1.2 Connection example


Press here for more connection examples

2.1.5.1.3 C1-R44: CN15
CN15 (Push Pull) PIN ID DESCRIPTION COMMENTS

1B +24V IN Input +24 Volts Belt Count -
1A +24V OUT Output +24 Volts Encoder power supply
2A PHA2 Phase A -
3A PHB2 Phase B -
4A - - -











5A











0V ∩











Connect to PIN 5B











Common of counting inputs. Internally connected to 0Volt (PIN 3 - CN1)
6A 0V ∩ Connect to PIN 6B
7A 0V ∩ Connect to PIN 7B

2.1.5.1.4 Connection example


Press here for more connection examples

2.1.5.2 Encoder Line Driver 24 Volt

2.1.5.2.1 C1R44: CN14
CN 14 (Line Driver 24 Volt) PIN ID DESCRIPTION

1B +24V IN Input +24 Volts Bridge Count
1A +24V OUT Encoder power supply
2A PHA1 Phase A+
3A PHB1 Phase B+
4A - -
5B PHA1- Phase A-
6B PHB1- Phase B-
7B - -

2.1.5.2.2 Connection example


Press here for more connection examples

2.1.5.2.3 C1R44: CN15
CN15 (24 Volt Line Driver) PIN ID DESCRIPTION

1B +24V IN Input +24 Volts Belt Count
1A +24V OUT Encoder power supply
2A PHA2 Phase A+
3A PHB2 Phase B+
4A - -
5B PHA2- Phase A-
6B PHB2- Phase B-
7B - -

2.1.5.2.4 Connection example


Press here for more connection examples

2.1.5.3 5 Volt simulated line driver encoder

2.1.5.3.1 C1R44: CN14
CN 14 (5 Volt Simulated Line Driver) PIN ID DESCRIPTION

2B PHA1+ Phase A+ Bridge Count
3B PHB1+ Phase B+
4B - -
5B PHA1- Phase A-
6B PHB1- Phase B-
7B - -

2.1.5.3.2 Connection example

Press here for more connection examples

2.1.5.3.3 C1R44: CN15
CN15 (5 Volt Simulated Line Driver) PIN ID DESCRIPTION

2B PHA2+ Phase A+ Belt Count
3B PHB2+ Phase B+
4B - -
5B PHA2- Phase A-
6B PHB2- Phase B-
7B - -

2.1.5.3.4 Connection example

Press here for more connection examples

2.1.6.1 C1-R44: CN12

CN 12 Pin ID Description
cnn_6fv_p3.5_01.jpg 1 GA01 Common analog output AO1÷AO2
2 AO1 Bridge command: +/- 0÷10 V
3 AO2 Belt command: 0/10 V
4 GA02 Common analog output AO3÷AO4
5 AO3 n.u.
6 AO4 n.u.
2.1.6.1.1 Connection example

A1-HMI-QC104
Front view
A1-HMI-QC104
Rear view

2.2.1.1 A1-HMI-QC104: CN 1

The instrument must be powered at 24Vdc. Provide an external fuse in series with the + 24Volt positive conductor.

CN1 Terminal Symbol Description
1 Positive power supply
2 GROUND Ground-PE (signals)
3 0V power supply

2.2.2.1 A1-HMI-QC104: CN2 - USER PORT

Serial port used to connect the A1-HMI-QC104 operator terminal to the C1-R44-FC30 controller. Use the RS422 serial.

CN2PinRS485RS232RS422PE
1A Channel A
2A Channel B
3A Common 0 Volts
4A Common 0 Volts
5A TX
6A PE
1B RX (+)
2B RXN (-)
3B TX (+)
4B TXN (-)
5B RX
6B PE

Connection example:

2.2.2.1.1 USER PORT electrical standard setting

N.B. Select the RS422 electrical standard.

SW2 Num.
Dip
Name
DIP
Setup
DIP
Function
1 JP2 ON X1) X2) RS485 termination
2 JP3 ON X3) X4) RS485 polarization
3 JP1 ON X5) X6)
4 OFF ON OFF USER PORT electric standard selection
5 ON OFF OFF
6 OFF OFF ON
RS485 RS422 RS232 7)

1), 2), 3), 4), 5), 6) X = non-influential setting
7) It is possible to use the USER PORT as PROG PORT with RS232 electrical standard, setting the DIP-8 of SW1 to ON and the DIP-6 of SW2 to OFF

2.2.2.2 PROG PORT and USER PORT baud-rate selector

SET PROG PORT 115200

SET USER PORT 57600

SW 1 Dip DIP setting Function
1 OFF OFF ON ON Transmission speed selection PROG PORT
2 OFF
Baud rate
38400
ON
Baud rate
115200
OFF
Baud rate
19200
ON
Baud rate
57600
3 OFF OFF ON ON Baud rate selection USER PORT
4 OFF
Baud rate
38400
ON
Baud rate
115200
OFF
Baud rate
19200
ON
Baud rate
57600
5
Unused
6
7
8 OFF ON Select the USER PORT as PROG PORT
PROG PORT normal PROG PORT to the USER PORT connector

S = State A = Action ID
NO = Normally open I = Impulsive ID = Software
NC = Normally closed C = Continuous

2.2.3.1 A1-HMI-QC104: CN11

CN 11 Pin ID Description S A
1 - Not used
2 - Not used
3 0V 0 Volt (Commmon digital input I17÷I24)
4 I17 Not used

5

I18

Jog Bridge

Next

NO

I
6 I19 Back
7 I20 START -
8 I21 STOP -
9 I22 Abrasive change -
10 I23 MAN / AUTO -
11 I24 STAND-BY -
12 0V 0 Volt (Commmon digital input I17÷I24)
2.2.3.1.1 Connection example

2.2.3.2 A1-HMI-QC104: CN12

All inputs of these terminals are marked as n.u. (not used)

CN12 Terminal Symbol Description Address
1 -




n.u.
2 -
3 -
4 -
5 -
6 -
7 -
8 -
9 -
10 -
11 -
12 -

S = State ID
OFF ID = Software
ON

2.2.4.1 A1-HMI-QC104: CN15

Pin ID Description S
1 V+ + 24 Volt (common outputs 01 ÷ 04)
2 O1 Lamp AUTOMATIC ON OFF
3 O2 ALARM
4 - n.u.
5 O3 Lamp PRE-START OFF
6 O4 RUN
7 0V 0 Volt (common outputs 01 ÷ 08)
8 O5

n.u.
9 O6
10 O7
11 O8
2.2.4.1.1 Connection example

This module has to be placed near the sensor bar, so the wiring is easier.

General view
RMC-3M
Bus composition

CN 1 Terminal Symbol Description
1 0V power supply
2 TERRA Ground-PE (signals)
3 Positive power supply

2.3.2.1 RMC-3M-DD: CN2 - CN3 - CAN PORT

cnn_3fv_p3.5_03.jpg 10 Volt - Common CanOpen Port
2 CAN L
3 CAN H
2.3.2.1.1 Example of cable connection

2.3.2.2 Switch 1

SW1 DIP No. Set Function
1 OFF DIP 1-2:
Transmission speed
(500 Kbit/s )
2 ON
3 ON
DIP 3-8: Module address (address 1)
4 OFF
5 OFF
6 OFF
7 OFF
8 OFF

2.3.2.3 Switch 3

Check CAN connection to determine the activation of the termination resistor

SW3 Num.
Dip
Name
Dip
DIP setting
Function
1 JP1 ON Termination CAN PORT
2 JP2 ON
3
4


n.Out Head Description Pin Connector SLOT 3 Pin n.Out Head Description
25 1 ON 1A 1B 33 3 Down
26 1 Up 2A 2B 34 4 ON
27 1 Down 3A 3B 35 4 Up
28 2 ON 4A 4B 36 4 Down
29 2 Up 5A 5B 37 5 ON
30 2 Down 6A 6B 38 5 Up
31 3 ON 7A 7B 39 5 Down
32 3 Up 8A 8B 40 6 ON

V+

+24 Volt

9A

9B

V+

+24 Volt
n.Out Head Description Pin Connector SLOT 4 Pin n.Out Head Description
41 6 Up 1A 1B 49 9 ON
42 6 Down 2A 2B 50 9 Up
43 7 ON 3A 3B 51 9 Down
44 7 Up 4A 4B 52 10 ON
45 7 Down 5A 5B 53 10 Up
46 8 ON 6A 6B 54 10 Down
47 8 Up 7A 7B 55 11 ON
48 8 Down 8A 8B 56 11 Up

V+

+24 Volt

9A

9B

V+

+24 Volt
n.Out Head Description Pin Connector SLOT 5 Pin n.Out Head Description
57 11 Down 1A 1B 65 14 Up
58 12 ON 2A 2B 66 14 Down
59 12 Up 3A 3B 67 15 ON
60 12 Down 4A 4B 68 15 Up
61 13 ON 5A 5B 69 15 Down
62 13 Up 6A 6B 70 16 ON
63 13 Down 7A 7B 71 16 Up
64 14 ON 8A 8B 72 16 Down

V+

+24 Volt

9A

9B

V+

+24 Volt

n.Out Head Description Pin Connector SLOT 6 Pin n.Out Head Description
73 17 ON 1A 1B 81 19 Down
74 17 Up 2A 2B 82 20 ON
75 17 Down 3A 3B 83 20 Up
76 18 ON 4A 4B 84 20 Down
77 18 Up 5A 5B 85 21 ON
78 18 Down 6A 6B 86 21 Up
79 19 ON 7A 7B 87 21 Down
80 19 Up 8A 8B 88 22 ON

V+

+24 Volt

9A

9B

V+

+24 Volt
n.Out Head Description Pin Connector SLOT 7 Pin n.Out Description
89 22 Up 1A 1B 97 reserve
90 22 Down 2A 2B 98 reserve
91 reserve 3A 3B 99 reserve
92 reserve 4A 4B 100 reserve
93 reserve 5A 5B 101 reserve
94 reserve 6A 6B 102 reserve
95 reserve 7A 7B 103 reserve
96 reserve 8A 8B 104 reserve

V+

+24 Volt

9A

9B

V+

+24 Volt

General view
RMC-3M
Bus composition

CN 1 Terminal Symbol Description
1 0V power supply
2 GROUND Ground-PE (segnali)
3 Positive power supply

cnn_3fv_p3.5_03.jpg 10 Volt - Common CanOpen Port
2 CAN L
3 CAN H
2.4.2.0.1 Example of cable connection

2.4.2.1 Switch 1

SW1 DIP No. Set Function
1 OFF DIP 1-2:
Transmission speed
(500 Kbit/s )
2 ON
3 OFF
DIP 3-8: Module address (address 2)
4 ON
5 OFF
6 OFF
7 OFF
8 OFF

2.4.2.2 Switch 3

Check CAN connection to determine the activation of the termination resistor

SW3 Num.
Dip
Name
Dip
DIP setting
Function
1 JP1 ON Termination CAN PORT
2 JP2 ON
3
4


n.In Sensor Description Pin Connector SLOT 3 Pin Description Sensor n.In
+24V Out 24 Volt 1A 1B Common 0Vdc 0V
33 1 2A 2B 9 41
34 2 3A 3B 10 42
35 3 4A 4B 11 43
36 4 5A 5B 12 44
37 5 6A 6B 13 45
38 6 7A 7B 14 46
39 7 8A 8B 15 47
40 8 9A 9B 16 48
n.In Sensor Description Pin Connettore SLOT 4 Pin Description Sensor n.In
+24V Out 24 Volt 1A 1B Common 0Vdc 0V
49 17 2A 2B 25 57
50 18 3A 3B 26 58
51 19 4A 4B 27 59
52 20 5A 5B 28 60
53 21 6A 6B 29 61
54 22 7A 7B 30 62
55 23 8A 8B 31 63
56 24 9A 9B 32 64
n.In Sensor Description Pin Connettore SLOT 5 Pin Description Sensor n.In
+24V Out 24 Volt 1A 1B Common 0Vdc 0V
65 33 2A 2B 41 73
66 34 3A 3B 42 74
67 35 4A 4B 43 75
68 36 5A 5B 44 76
69 37 6A 6B 45 77
70 38 7A 7B 46 78
71 39 8A 8B 47 79
72 40 9A 9B 48 80

n.In Sensor Description Pin Connettore SLOT 7 Pin Description Sensor n.In
+24V Out 24 Volt 1A 1B Common 0Vdc 0V
81 49 2A 2B 57 89
82 50 3A 3B 58 90
83 51 4A 4B 59 91
84 52 5A 5B 60 92
85 53 6A 6B 61 93
86 54 7A 7B 62 94
87 55 8A 8B 63 95
88 56 9A 9B 64 96

3. Support

In order to be able to provide you a quick service, at the minimum cost, we need your help.

Follow all the instructions provided in the manual MIMAT If the problem persists, fill in the “Assistance request form” on the page Contacts of the site www.qem.it.
Our technicians will obtain essential elements for understanding your problem.

In order to provide you with an efficient service, please read and follow the instructions here reported

It is recommended to pack the instrument with materials that can absorb any falls.

Use the original packaging: it must protect the instrument during transport. Attach:
1. A description of the anomaly;
2. Part of the wiring diagram where the instrument is inserted
3. Programming the instrument ( set up, work quotas, parameters …).
A thorough description of the problem will allow us to quickly identify and resolve your problem.
Careful packaging will avoid further inconveniences.
  • Last modified: 2023/07/26 08:51