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Document release	Description	Data

Document:	mdo_p1p20fh20-001
Description:	Manual Operator p1p20f-022
Editor:	Omar Sbalchiero
Approver	Gabriele Bazzi
Link:	https://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p20/p1p20f-022/mdo_p1p20f-022
Language:	English

01	New manual	31/08/2021

All rights reserved on this manual. No part of this document can be copied or reproduced in any form without prior written authorisation. QEM does not insure or guarantee its contents and explicitly declines all liability related to the guarantee of its suitability for any purpose. The information in this document can be changed without notice. QEM shall not be held liable for any error or omission in this document. QEM® is a registered trademark.Microsoft® and MS-DOS® are registered trademarks and Windows® is a trademark of Microsoft Corporation.

2. Description

The P1P20F - 022 software, controls the automation of machines sanders/edge-sanders.

Main features

control of 20 heads
control the sequential start of motors (to limit excessive power demand)
can manages the bridge movements
for each machining head, you can set processing advances/delays at the beginning/end of the piece
the ascent/descent controls of the sanding heads, are calculated automatically as the speed of the conveyor belt change
counts the processed meters and can work up to 30 pieces simultaneously

Other features

HMI with touchscreen
Function keys
Working program
Alarm messages
Warning messages
Reset defective pieces
Reset of all workpieces
Compensation of the offset of the piece presence limit switch
Mode of heads processing
1. Smoothing
2. Milling
3. Grinding
4. Brushing
5. Water jet

3. Main page

The bars at the top and bottom of each page provide the following informations:

A	Machine status
B	Page name
C	Additional page description
D	Page number
E	Clock
F	Active alarm (red background)
G	Warning (azure background)
	Current conveyor belt speed
N:	Setting the conveyor belt speed
P:	Setting the bridge speed
	Bridge position. N.B. The position of the Bridge is enabled only if the encoder is present on the axis of the Bridge
	Machined linear meters
	Total number of pieces machined
	Number of parts currently being machined
	Last workpiece length

3.2 Main Page 2

Pressing the key , you can access the second main page:

in addition to the information on the main page, you can see:

Heads status
The current speeds of the conveyor belt and the bridge.
N.B. The the speed of the Bridge can be showed, only if the encoder is present on the axis of the Bridge
The status of the part presence input

Pressing the key , for return to the main page.

3.3 Main Page 3

From the main page 2, pressing the key , you can access the third main page:

In addition to the information on the main page, are showed:

The bridge speed and position.
With the keys and you can to vary the back and forward limits of the Bridge.
With the key you can to start the search for homing of the Bridge

Pressing the key , you can return to the main page 2.

N.B. The Main Page “3” is enable only if is present the encoder on the Bridge axis.

Simbols	Descriptions
	Manual
	Emergency
	Automatic
	Mode of operation
	Calibration
	Not initialized

Simbol	Description
	Scroll through programs
	Save and exit: the setup values are saved in the internal memory and run
	open the program
	Forward page
	Backward page
	Exit without saving: the setup values entered are not saved and the values in the internal memory are reloaded.
	Access to the MENU page
	Access to the SETUP (protected with password)
	Access to the WORKING PROGRAMS
	Access to the TOTAL PIECES RESET
	Access to the PARTIAL PIECES RESET
	Access the the ALARMS
	Exit from the page

4. Main menu

For access from the MAIN PAGE press the key

	Alarms
	Access to programs
	Functions menu
	Diagnostics
	Bridge homing
	Access to the setup

If the Bridge encoder is installed and enabled, when switched on, the instrument show the Main Page 3 and and it is requested to start the homing search to calibrate the position of the Bridge Axis.

Pressing the key for start the homing search.

To the end of the homing search, the instrument show directly the Main Page.

For access to the “Working program” section:

press the F3 funcion key
or access the MENU page, pressing the F1 key than press the key

To select one of the work programs listed, you must tap on the corresponding line.

and	To scroll through the list of work programmes. Each page can display 5 programs at a time. It is possible to move directly to the desired page by editing it on the title bar.
	Switching to the Work Cycle Editing Function.
	Opens the selected work program to edit it.

→		Unique Value Copy the parameters of the first head to all Enabled Heads

Automatic program: execute the points 1 - 2 - 3 - 4 :

To change the program enter the values in the various fields, using the virtual keyboard.
Type on the field “ UNIQUE VALUE” for copy the parameters of the first head on the all heads
Set machining parameters
After completing the parameter entry, pressing F7 key and the save the program are show

→

Notes:

1 = sander, 2 = milling machine, 3 = grind, 4 = brush, 5 = water jet
if the heads are all of type 1 - 4 - 5, or all of the type 2, or all of the type 3, you can set “ all heads ”, or “ single head ”
if are set mix of types 1 - 2 - 3 then the choice “single heas” are disable.

By default the machining parameters are all at 0.

Parameter name	Units of measurement	Range	Description
Advance(-)/Delay (+) head descent	mm	0 ÷ 99999.0	Advance or delay space	head descent from the beginning of the piece .
Advance(+)/Delay (-) head ascent	mm	0 ÷ 99999.0	Advance or delay space	head ascent from the end of the piece.

.

Polished piece only in the central part		Piece entirely polished

Advance(+)/Delay (-) head ascent = +150	Advance(-)/Dealy (+) head descent = +300	Advance(+)/Dealy (-) head ascent = 000	Advance(-)/Delay (+) head descent = 000

Units of measurement	Range	Description
mm	0 ÷ 99999.0	Distance piece beginning / milling. It is the space between the beginning of the piece and the beginning of the milling process.
mm	0 ÷ 99999.0	Distance piece ending / milling. It is the space between the end of the piece and the end of the milling working.
mm	0 ÷ 99999.0	Milling length. It's the milling space.

NB: If one of the two distance parameters is greater than zero, the other is automatically set to -1 (parameter value disabled).

Milling with reference from begin of workpiece		Milling with reference from the end of the workpiece

Milled space Parameter: milling length	Unsead space Parameter: starting piece distance	Unsead space Parameter: end piece distance	Milled space Parameter: milling length

Parameter name	Units of measurement	Range	Description
	mm	0 ÷ 99999.0	Worked linear meters. Space beyond which the grinding wheel wear compensation is activated.
	sec.	0 ÷ 99999.0	Head activation time. Activation time, the head performs a forward shift to compensate for the wear of the grinding wheel.

The parameters are similar to the sander processing.

To select the desired work functions, press the key e poi sul tasto

	Manual/Automatic page
	* Start: Automatic machine start-up with heads rotation * Stop: Automatic machine start-up without heads rotation
	Go to the Piece Reset page

To select the function of choosing the working mode, presse the key

The following page is showed:

	Operation mode selection MANUAL
	Operation mode selection AUTOMATIC

To select the MANUAL mode operation, press the key

The following page is Showed:

Description of possible operations in manual mode
	Press the keys and you can move the conveyor belt.
	Pressing the keys and it's possible to move the Bridge. –> Back Limit Switch and Back Slowdown. –> Slowdown Forward and Limit Switch Forward. N.B. Bride jog (MP-04 = 1)
	Selection of the Head to be moved N.B. In manual it is possible to move only one head at a time
	Pressing the keys and it is possible to go up and descend the selected head Pressing the keys and you can turn on/off the spindle rotation of the selected head

cambiare link immagini da italiano in inglese Per selezionare il modo di funzionamento AUTOMATICO, premere il tasto

Lo strumento si porta alla visualizzazione della Pagina Principale ed è pronto all'acquisizione dei pezzi in macchina.

Per selezionare il RESET dei pezzi , premere il tasto

Viene visualizzata la seguente pagina:

	Reset di tutti i pezzi Reset dei pezzi selezionati.

Per selezionare il RESET dei pezzi , premere il tasto

Viene visualizzata la seguente pagina:

	Reset di tutti i pezzi Nota : attendere che la funzione sia completata .

Per selezionare il RESET di una selezione di pezzi , premere il tasto

Viene visualizzata la seguente pagina:

	IN LAVORO –> Pezzi dentro la macchina. SELEZIONATI –> Somma dei pezzi selezionati. QI –> Spazio tra il sensore di rilevazione pezzo (INP_09) e l'inizio del pezzo. QF –> Spazio tra il sensore di rilevazione pezzo (INP_09) e la fine del pezzo. L –> Lunghezza del pezzo. TESTE –> <> Indica che il pezzo è tra le due teste .

Premere il tasto per selezionare i pezzi presenti nelle teste oltre la nr. 08.

	Selezionare il/i pezzo/i che si intende/ono cancellare.

Premere il tasto

Viene visualizzata la seguente pagina.

Premere il tasto , per azzerare il/i pezzo/i da cancellare.

Nota
attendere che il Reset sia completato.

Per accedere alla diagnostica, dalla pagina di MENU premere il tasto

Da questa pagina è possibile accedere alle varie sezioni di diagnostica presenti:

	Ingressi digitali
	Uscite digitali
	Conteggi
	Ingressi/uscite analogiche
	Informazioni connessione CAN
	Informazioni di sistema

Per tornare al MENU' premere il tasto